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76th Conference on Glass Problems, Version A
A Collection of Papers Presented at the 76th Conference on Glass Problems, Greater Columbus Convention Center, Columbus, Ohio, November 2-5, 2015
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S. K. SUNDARAM, PhD, is an Inamori Professor of Materials Science and Engineering at Alfred University. Before joining Alfred University, Dr. Sundaram was a chief materials scientist at the Pacific Northwest National Laboratory (PNNL). He joined the PNNL in 1994 as a post-doctoral fellow and became a senior research scientist in 1996. He was then promoted to chief materials scientist in January 2002. Dr. Sundaram is internationally recognized for interdisciplinary research. He has made over 100 technical presentations, edited/contributed to twelve books, published over eighty peer-reviewed publications and technical reports, mentored/supported over forty-five students, and organized/co-organized several national and international symposia on advanced topics in materials science. He is also a co-inventor in three issued patents and two provisional patent applications.
Foreword ix Preface xi Acknowledgments xiii ENERGY AND GLASS MELTING Strength of Glass and Glass Fibers 3 Hong Li Operating Experience with OPTIMELT Regenerative Thermo-Chemical Heat Recovery for Oxy-Fuel Fired Glass Furnaces 17 A. Gonzalez, E. Solorzano, S. Laux, U. Iyoha, K.T. Wu, and H. Kobayashi BATCHING Optimization Program for Batch Wetting Offers Benefits in Furnace Life, Energy Efficiency, and Operational Reliability 29 Thomas S. Hughes, F. Philip Yu, and Blaine Krause Effect of Borate Raw Material Choices on the Batch Reactions of Alkali-Lean Borosilicate Glasses 43 Mathieu Hubert, Anne Jans Faber, Simon Cook, and David Lever Glass Cullet: Impact of Color Sorting on Glass Redox State 57 Stefano Ceola, Nicola Favaro, and Antonio Daneo COMBUSTION, REFRACTORIES, AND SENSORS Oxygen-Solid Fuel Combustion in Glass Melting Furnaces 71 Mark D. D Agostini, Jinghong Wang, and Juping Zhao Hydroprime (R) Gas Generators Provide Low Cost, Reliable Hydrogen for Float Glass Manufacturing 83 Goutam Shahani, Kyle Finley, and Nick Onelli Corrosion of AZS Refractories Source of Defects in Tableware Glass 89 P. imurka, J. Kraxner, P. Vrabel, and T. Paueo How Fused Cast AZS Take Care of Secure and High Quality Glass Manufacturing 103 Michel Gaubil, Isabelle Cabodi, Jessy Gillot, and Jie Lu Advanced Furnace Inspection and Monitoring Based on Radar Sensors 117 Yakup Bayram, Alexander C. Ruege, Peter Hagan, Elmer Sperry, and Dan Cetnar ENVIRONMENTAL Optimizing Low Momentum Oxy-Fuel Burner Performance in Glass Furnaces to Minimize Furnace Emissions and Alkali Volatilization 135 Uyi Iyoha, Hisashi Kobayashi, Euan Evenson, and Elmer Sperry Heat Oxy-Combustion: An Innovative Energy Saving Solution for Glass Industry 149 Hwanho Kim, Taekyu Kang, Kenneth Kaiser, Scott Liedel, Luc Jarry, Xavier Paubel, Youssef Jumani, and Levent Kaya MODELING Intelligent Furnace Design and Control to Increase Overall Glass Furnace Efficiency 159 Erik Muijsenberg Glass Melt Quality Optimization by CFD Simulations and Laboratory Experiments 169 A.F.J.A. Habraken, A.M. Lankhorst, O.S. Verheijen, and M. Rongen FORMING Forehearth Heating 181 Alan Stephens, Clive Morgan, and Stephen Sherlock 185 Improvements to Emhart Glass Vertiflow Mold Cooling Applications in Glass Container Production 185 Pierre S. Lankeu Ngankeu Multi-Layer Glass Thickness Measurement 193 Jason Ness, Filipp Ignatovich, and Steve Heveron-Smith The Qualification of a New Glass Strengthening Process 201 Steven Brown and Dubravko Stuhne Author Index 207