Basic Guide to System Safety

AvJeffrey W. Vincoli

Inbunden, Engelska, 2024

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BASIC GUIDE TO SYSTEM SAFETY Instructional guide applying “prevention through design” concepts to the design and redesign of work premises, tools, equipment, and processes Basic Guide to System Safety provides guidance on including prevention through design concepts within an occupational safety and health management system; through the application of these concepts, decisions pertaining to occupational hazards and risks can be incorporated into the process of design and redesign of work premises, tools, equipment, machinery, substances, and work processes, including their construction, manufacture, use, maintenance, and ultimate disposal or reuse. These techniques provide guidance for a life-cycle assessment and design model that balances environmental and occupational safety and health goals over the lifespan of a facility, process, or product. The updated Fourth Edition reflects current and emerging industry practices and approaches, providing an essential periodic review of the text to ensure its contents adequately meet the requirements of academia as well as other users in the occupational safety and health profession. The book also features a new chapter on Prevention through Design (PtD) and how it is linked to System Safety Engineering and Analysis. Topics covered in Basic Guide to System Safety include: System safety criteria, including hazard severity and probability, the hazard risk matrix, and system safety precedenceSystem safety efforts, including closed-loop hazard tracking systems, accident risk assessments, and mishap, accident, and incident reportingFault or functional hazard analysis, management oversight and risk trees, HAZOP and what-if analyses, and energy trace and barrier analysis (ETBA) Sneak circuit analysis, including types and causes of sneaks, input requirements, and advantages and disadvantages of the techniqueProviding essential fundamentals for readers who may not have a background or pre-requisite in the subject, Basic Guide to System Safety is an ideal introductory resource for the practicing safety and health professionals, along with advanced students taking industrial safety courses.

Produktinformation

Utgivningsdatum:2024-01-25
Mått:158 x 226 x 23 mm
Vikt:522 g
Format:Inbunden
Språk:Engelska
Antal sidor:272
Upplaga:4
Förlag:John Wiley & Sons Inc
ISBN:9781394233724

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Mer om författaren

Jeffrey W. Vincoli is currently Managing Consultant for Technical Services with Progressive Safety Management. In this position, he provides consultative support for clients in the subject areas of Compliance Assessments, Incident Investigations, and Expert Witness Services. Prior to joining Progressive Safety Management in 2019, Jeff worked as Director of Compliance for ESH&QA for a Bechtel affiliate company known as Welded Construction, a pipeline contractor based in Ohio.

Innehållsförteckning

Preface to the Fourth Edition xiiiAcknowledgments xviPart I The System Safety Program 11 System Safety: An Overview 3Background 3The Difference Between Industrial Safety and System Safety (Leveson 2005) 7System Safety and the Assessment of Risk 92 System Safety Concepts 15Fundamentals 15The System Safety Process 16System Safety Criteria 18Hazard Severity 18Hazard Probability 19The Hazard Risk Matrix 20System Safety Precedence 22Cost and Risk Acceptance 25Quantitative Risk Assessment 28Principles of Risk Management 29Management Commitment 303 System Safety Program Requirements 32The Safety Charter 32Selling Safety to Management 33The System Safety Effort 34Life Cycle Phases and the System Safety Process 404 The Industrial Safety Connection 44The Occupational Safety and Health Act 44The Human Factors Element 46Accident Prevention Through System Design 47The Process of Task Analysis 52The Job Safety Analysis and System Safety 53Guidelines for Preparing a Job Safety Analysis 56Signatures and Approvals 61Attachments to the JSA Form 62Changes in Hazard/Scope 62System Safety: An Integral Part of the Overall Organization 625 Probability Theory and Statistical Analysis 66Introduction 66Probability 67Statistics 70Summary 73Part II System Safety Analysis: Techniques and Methods 756 Preliminary Hazard Analysis 77Introduction 77The PHA Development Process 78The Preliminary Hazard Analysis Report 84PHA Example 84System Description 85System Operation 86Preliminary Assessment 87Evaluation of System Risk 87Summary 967 Subsystem and System Hazard Analyses 97Introduction 97The SSHA Report 98SSHA Example 99System Description 100Evaluation of Subsystem Hazard Risk 101Summary 1048 Operating and Support Hazard Analysis 105Introduction 105Ergonomics 105When to Perform the O&SHA 108O&SHA Example 110Scope and Purpose of the Example O&SHA 110Risk Assessment 110Risk Assessment 1: 1B 112Risk Assessment 2: 1A 113Risk Assessment 3: 2B 114Summary 1169 Energy Trace and Barrier Analysis 117Introduction 117The Energy-Barrier Concept 117Uses of the ETBA 118Performing the ETBA 118The ETBA Worksheet 119ETBA Example 120System Description 120The ETBA 120Summary 12410 Failure Mode and Effect Analysis 126Introduction 126Types of FMEAs 126Performing an FMEA 127The FMEA Report 129FMEA Example 131System Component/Subassembly Description 131Subsystem: Hoist Assembly 131Component: Electric Hoist Motors and Controls 132Component: Magnetorque Electric Load Brake 133Component: Motor Brake Assembly 133Component: Hoist Gear Reduction Assembly and Wire Rope Drum 133Subsystem: Motor-Driven Power Wheel 134Subsystem: Trolley Drive Assembly 134Subsystem: Bridge Drive Assembly 134Subsystem: Control Station 134Subsystem: 1.5 Ton Crane Micro-Drive System 135Passive Components 135System Operation 136Failure Mode(s) and Effect(s) 136Evaluation of Potential Subsystem or Component Failures 138Summary 14111 Fault or Functional Hazard Analysis 142Introduction 142The FHA Process 143FHA Example 144System Description 144The FHA Process 147The FHA 147Summary 14812 Fault Tree Analysis 150Introduction 150Qualitative and Quantitative Reasoning 151Constructing a Fault Tree 151Fault Tree Symbols 153FTA Examples 155Probability Values and the Fault Tree 159Summary 16213 Management Oversight and Risk Tree 164Introduction 164The MORT Analytical Chart 165MORT Use 166The MORT Event Tree 167Symbols 168MORT Analysis Example 168MORT Color Coding 170Procedure for MORT Analysis 171Summary 17314 HAZOP and What-If Analyses 174Introduction 174Background 175Definitions 175Objectives 176Team Members 176Reference Data Requirements 177The Concept of “Nodes” 177Conducting the What-If Analysis 178What-If Analysis Steps 179The What-If Analysis Worksheet 180Conducting the HAZOP Study 183The HAZOP Worksheet 183The Analysis Report 185Summary 18515 Special Use Analysis Techniques 188Introduction 188Sneak Circuit Analysis 189Types and Causes of Sneaks 189SCA Input Requirements 190Advantages and Disadvantages of the SCA 192Software Hazard Analysis 193Types of SWHA Techniques 193The Software Preliminary Hazard Analysis 193Software Fault Hazard Analysis 194Software Fault Tree (“Soft Trees”) 194Emulation Analysis 195Software System Hazard Analysis 195Summary 19516 Prevention Through Design and the Prevention of Incidents 197Introduction 197Incident Prevention Through Design and Planning 198Historical Case Study – The Design of WW-II Bombers 198Design Failures or Oversights Can Also Impact the Production Phase 200Risk Mitigation 200The Owner 201The Design Team 203The Construction Team 204Safety Planning 205The Safety Management Paradox 205The Problem 206The Solution 207Summary 207Epilogue 209Acronyms and Abbreviations 211Glossary of Terms 215Bibliography 241Index 243