Tribology and Characterization of Surface Coatings

Inbunden, Engelska, 2022

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Beskrivning

TRIBOLOGY AND CHARACTERIZATION OF SURFACE COATINGS The book provides updated information on the friction and wear behavior of coatings used in various industrial applications. Surface modification is a cost-effective process of increasing the life of components so that the whole device need not be changed if the surface is worn out. The tribological behavior of biological implants is currently an active topic and a thorough discussion is one of the book’s features. Tribology and Characterization of Surface Coatings explores key issues which are important in the research and development of surface coatings by providing updated information on friction and wear behavior of coatings used in different industrial applications. It covers the various coating deposition techniques, tribological response of nanocomposite coatings, multilayer hardfacing, and wear testing methods for coatings at nanoscale. The use of nanostructures may alter the tribological, characterization, and mechanical properties of the materials. Thermal spraying is the most widely used technique in industry for the deposition of coatings and their tribological properties need to be determined. This book also includes the recent trends in biotribology and the materials used in implants to counter the abrasive wear. Audience The book will serve as a reference to researchers, scientists, academicians, industrial engineers, and students who work in the fields of materials/polymer science and mechanical engineering. Apart from their applications to aerospace and electronics industries, the coatings are also used in the field of biomedical engineering.

Produktinformation

Utgivningsdatum:2022-03-04
Mått:10 x 10 x 10 mm
Vikt:454 g
Format:Inbunden
Språk:Engelska
Antal sidor:336
Förlag:John Wiley & Sons Inc
ISBN:9781119818786

Utforska kategorier

Maskinteknik och material inom Naturvetenskap och teknik

Mer om författaren

Sarfraj Ahmed is a Research Fellow at the National Institute of Technology, Raipur, India has more than 6 years of professional experience including industry and academia. He obtained his Master’s in Materials Engineering from VNIT, Nagpur in 2009 and his research areas are in tribology, coatings, and gas sensors.Vinayak S. Dakre obtained his PhD in metallurgical and materials engineering from Vivesvaraya National Institute of Technology (VNIT), Nagpur in 2019. He has published many research papers in international journals.

Innehållsförteckning

Preface xiii1 Overview of Coating Deposition Techniques 1Neeraj Mehta1.1 Introduction 21.2 Thin-Film Characteristics 41.3 Techniques Based on Physical Deposition Processes 51.3.1 Evaporation 61.3.1.1 Mean-Free Path: A Significant Parameter for High-Quality Evaporation 81.3.2 Sputtering 91.3.2.1 Characteristics of Sputtering 121.3.2.2 Types of Magnetron Sputtering Technique 141.3.3 Other Techniques Based on Physical Deposition Processes 151.4 Techniques Based on Chemical Deposition Processes 181.4.1 Chemical Vapor Deposition (CVD) 181.4.1.1 Atmospheric Pressure Chemical Vapor Deposition (APCVD) 191.4.1.2 Low-Pressure Chemical Vapor Deposition (LPCVD) 201.4.1.3 Metal Organic Chemical Vapor Deposition (MOCVD) 211.4.1.4 Plasma Enhanced Chemical Vapor Deposition (PECVD) 231.4.1.5 Laser Chemical Vapor Deposition (LCVD) 231.4.2 Atomic Layer Deposition (ALD) 251.4.2.1 ALD Versus CVD Deposition Technique 271.4.3 Other Techniques Based on Chemical Deposition Processes 271.5 Present Status and Future Scope 291.6 Conclusion 30References 302 Tribological Investigation of Developed Nanocomposite Mos2-Tio2-Zro2 Coating Material 33Avinash V. Borgaonkar, Deepak Rai and Ismail Syed2.1 Introduction 342.2 Materials and Methods 372.3 Experimental Details 402.4 Results and Discussions 412.5 Conclusions 45References 453 Methods of Microstructural Characterization of Coatings 49A. M. Kamalan Kirubaharan, D. Dinesh Kumar, K. Gobi Saravanan and Subhenjit Hazra3.1 Introduction 493.2 X-Ray Diffraction 523.2.1 Coating Texture 543.2.2 Residual Stress Measurement 553.3 Atomic Force Microscopy 563.4 Scanning Electron Microscopy 573.5 Energy Dispersive X-Ray Spectroscopy 593.6 Transmission Electron Microscopy 603.7 X-Ray Photoelectron Spectroscopy 623.8 Electron Probe Microanalysis 633.9 Secondary Ion Mass Spectroscopy 643.10 Raman Spectroscopy 653.11 Conclusion 66References 674 Wear Mechanisms and Methods of Wear Testing 71Ahmed Abdelbary4.1 Introduction 724.2 Mechanisms of Wear 724.2.1 Adhesion 724.2.2 Abrasion 744.2.3 Surface Fatigue 784.2.4 Corrosion 794.2.5 Erosion 804.2.6 Fretting 824.2.7 Impact 834.2.8 Thermal 844.3 Methods of Wear Testing 844.3.1 Sliding Wear Test 864.3.2 Rolling Wear Test 884.3.3 Scratch Wear Test 894.3.4 Abrasion Wear Test 904.3.5 Erosion Wear Test 924.3.6 Impact Wear Test 93References 945 Mechanical Behavior of Thermal Spray Coatings 99Jayant Gopal Thakare5.1 Introduction 995.2 Elastic Modulus and Fracture Toughness 1015.2.1 Effect of Microstructure on Fracture Toughness 1085.3 Evaluation of Residual Stress 1095.4 Conclusion 111References 1116 Tribological Properties of Carbon-Based Coatings 115D. Dinesh Kumar, P. Kuppusami, Gobi Saravanan Kaliaraj, Siva Sankar Sana and A.M. Kamalan Kirubaharan6.1 Introduction 1166.1.1 Classification of Carbon-Based Coatings 1166.1.1.1 DLC Coatings 1176.1.1.2 Diamond Coatings 1196.2 Deposition of Carbon-Based Coatings 1206.2.1 Physical Vapor Deposition Techniques 1216.2.2 Chemical Vapor Deposition Techniques 1226.3 Tribo-Mechanical Characteristics of Carbon-Based Coatings 1236.3.1 H-Free a-C or DLC Coatings 1246.3.2 Hydrogenated a-C (H-DLC) Coatings 1256.3.3 ta-C Coatings 1266.3.4 Diamond Coatings: MCD, NCD, and UNCD 1276.3.5 Metal-Doped Carbon-Based Coatings 1296.4 Factors Influencing Tribological Properties of Carbon-Based Coatings 1306.5 Conclusions 132References 1337 Performance Evaluation of Journal Bearing Under Thin-Film Lubrication 139Sandeep Soni7.1 Introduction 1407.2 Governing Equations 1417.2.1 Hydrodynamic Lubrication Modeling 1417.2.2 Thin-Film Lubrication Modeling 1437.3 Solution Strategy 1447.4 Performance Characteristics 1447.4.1 Load Carrying Capacity and Attitude Angle 1457.4.2 Frictional Characteristics 1457.4.3 Oil Flow Rate 1467.4.4 Frictional Torque and Energy Loss 1467.5 Results and Discussion 1477.6 Conclusions 156Nomenclature 157Dimensionless Parameters 157References 1588 Bioactive Coatings for Biomedical Applications 159Gobi Saravanan Kaliaraj, D. Dinesh Kumar and A.M. Kamalan Kirubaharan8.1 Introduction 1608.2 Surface Coating 1618.3 Polyether Ether Ketone 1638.4 Nitride Composites Coating 1648.5 Binary Transition Metal Nitride Coatings 1668.6 Hydroxyapatite-Based Coating 1698.7 Bioactive Glass Coatings 1718.8 Composite Coatings 1728.9 Conclusions 174References 1749 Study of Tribological Behavior and Wear Mechanism of Nanocomposite Coatings 181Lailesh Kumar, Pankaj Shrivastava, Deepankar Panda, Arka Ghosh and Syed Nasimul Alam9.1 Introduction 1829.1.1 Techniques Employed for Depositing Nanocoatings 1879.1.1.1 Electrodeposition Coating 1889.1.1.2 Plasma Detonation Technology 1889.1.1.3 Vacuum Arc Deposition 1899.1.1.4 Sol-Gel Technique 1899.1.1.5 Cold Spray Method 1899.1.1.6 Chemical Vapor Deposition 1909.1.1.7 Physical Vapor Deposition 1909.1.1.8 Thermal Spray Method 1919.1.1.9 Solution Dispersion 1919.1.1.10 Spray Coating 1929.1.1.11 Dip Coating 1929.2 Applications of the Different Nanocomposite Coating Techniques 1939.2.1 The Future of Nanocoatings 1949.3 Effect of Different Coating Techniques on the Mechanical Properties of the Materials 1959.4 Corrosion Behavior in Nanocoatings 1989.5 Wear Mechanism in Nanocoatings 200References 20510 Investigation of Automotive Disc Brake’s Material Based on Tribological Parameters by Using Computational Structural Analysis 211Arul Prakash R., Vijayanandh R., Ramesh G., Hariaran S., Janardhanan Y., Senthil Kumar M. and Jagadeeshwaran P.10.1 Disc Brake 21210.1.1 Introduction 21210.1.2 Materials Used in Disc Brakes 21210.2 Literature Survey—Problem Description and Solution Technique 21410.2.1 Problem Descriptions 21410.2.2 Methodology Used—Computational Structural Analysis 21510.3 Structural Analysis 21510.3.1 Conceptual Design 21510.3.2 Pre-Processing 21610.3.3 Mathematical Modeling Used in this Finite Element Analysis 21810.3.4 Generation of Grid and Its Convergence Study 22010.3.5 Numerical Results on Disc 22310.3.6 Comparative Analysis of Disc 22610.3.7 Numerical Simulation on Brake Pad 22610.3.8 Comparative Analysis of Brake Pad 23110.4 Theoretical Investigations 23110.4.1 Investigation- 1 23210.4.2 Investigation- 2 23310.4.3 Investigation- 3 23410.5 Conclusion 235References 23511 Studies of Nanomechanical and Wear Testing Methods of Thermal Sprayed Coatings 239Zulfequar Ali, Ashish Kumar Singh, Omprakash Thakare and Chitrakant Tiger11.1 Introduction 24011.2 Nanowear Testing Methods 24011.2.1 Nanoscratch Testing 24111.2.2 Nanofretting Wear Testing 24211.3 Nanomechanical Testing Methods 24211.3.1 Nanoindentation Technique 24311.3.2 Nanoimpact Test 24611.3.3 Micropillar Compression 24611.4 An Overview of Past Research 24611.5 Design of a New Coating 24811.6 General Discussions 249References 24912 Overview of Biological Tissue Properties for Biotribology 253L. DhiviyaLakshmi and V. Muthukumaran12.1 Introduction 25412.2 Tissue Interaction With Implant 25512.2.1 Bone 25712.2.2 Compact Bone 25912.2.3 Trabecular Bone 26012.2.4 Mechanical Property of Bone 26012.3 Anisotropy 26112.4 Heterogeneity 26312.5 Aging 26312.6 Hysteresis 26412.7 Bone Remodeling 26512.8 Joint 26612.9 Biomechanics of Cartilage Degeneration 27312.10 Biotribology of Total Hip Replacement (Metal-on-Metal Articulation) 27412.11 Conclusion 278References 27813 Mechanical Behavior of Single and Multilayer Hardfacing on Ferrous Alloys 281B. Venkatesh13.1 Introduction 28113.2 Experimental Details 28213.2.1 Hardfacing Procedure 28213.2.2 Characterization of the Stellite Hardfaced Surface 28413.2.3 Erosion Investigation 28413.2.4 Eroded Sample Characterization 28513.3 Outcome 28513.3.1 Hardfaced Layer Behavior 28513.3.2 Rate of Erosion 28713.3.3 Eroded Sample Inspection 29013.4 Discussion 29113.4.1 Literature Observations 29113.4.2 Common Erosion Behavior 29213.4.3 Deformation Depth 29513.4.4 Efficiency of Erosion 29713.4.4.1 Abrasive Wear 29913.4.4.2 Sliding Wear 29913.4.4.3 Erosive Wear 29913.4.4.4 Microstructures for Fe-Cr Hardfaced Layers 30313.5 Conclusions 303References 303Index 307