Energy Management and Efficiency for the Process Industries

Alan P. Rossiter is President of Rossiter & Associates, a process improvement consulting company specializing in industrial energy efficiency. Clients include ExxonMobil, Natural Resources Canada, Syncrude Canada, ConocoPhillips, Sasol, LyondellBasell,Valero, and Hess. He has more than 30 years of process engineering and management experience and more than 60 publications including three books. He has a PhD in chemical engineering from the University of Cambridge, is a chartered engineer (UK) and a registered professional engineer (Texas), and was the 2010 Chair of the South Texas Section of the AIChE. Beth P. Jones was for several years the worldwide energy manager for LyondellBasell Industries, after positions in process engineering management and optimization. She retired in 2013 to enjoy new expat adventures and then an invitation to work on this book, her first, with Alan. She has a BS in Chemical Engineering from Oklahoma State University and is a Certified Energy Manager.

"This book is a “go-to” source for industrial energy management programmes."   (Heat Processing, 1 April 2015)

• Foreword ixby The Honorable Charles D. McConnellPreface xiAcknowledgments xvContributors xviiUnits of Measure xixSection 1 Energy Management Programs 11 Energy Management in Practice 3Beth P. Jones2 The Dow chemical Company: Energy Management Case Study 25Joe A. Almaguer3 Eastman Chemical’s Energy Management Program: When Good is Not Enough 37Sharon L. Nolen4 General Mills’ Energy Management Success Story 48Graham Thorsteinson5 Energy Benchmarking 56Mark Eggleston6 Energy Management Standards 66Kathey Ferland, Paul E. Scheihing, and Graziella F. Siciliano7 Protecting The Environment and Influencing Energy Performance Within Process Industries 81Elizabeth DutrowSection 2 Energy Management Technologies 938 The Technologies of Industrial Energy Efficiency 95Alan P. RossiterEquipment 1059 Energy Efficiency in Furnaces and Boilers 107Bala S. Devakottai10 Enhanced Heat Transfer and Energy Efficiency 128Thomas Lestina11 Heat Exchanger Cleaning Methods 139Joe L. Davis12 Monitoring of Heat Exchanger Fouling and Cleaning Analysis 143 Bruce L. Pretty and Celestina (Tina) Akinradewo13 Successful Implementation of a Sustainable Steam Trap Management Program 164Jonathan P. Walter and James R. Risko14 Managing Steam Leaks 179Alan P. Rossiter15 Rotating Equipment: Centrifugal Pumps and Fans 186Glenn T. Cunningham16 Industrial Insulation 207Mike CarlsonUtility Systems 21717 Heat, Power, and The Price of Steam 219Alan P. Rossiter and Joe L. Davis18 Balancing Steam Headers and Managing Steam/Power System Operations 230Alan P. Rossiter and Ven V. Venkatesan19 Real-Time Optimization of Steam and Power Systems 242R. Tyler Reitmeier20 Fuel Gas Management and Energy Efficiency in Oil Refineries 251Joe L. Davis21 Refrigeration, Chillers, and Cooling water 260William (Bill) Turpish22 Compressed Air System Efficiency 277Joe Ghislain23 Lighting Systems 290Bruce Bremer24 Heating, Ventilation, and Air-Conditioning Systems 300Bruce BremerProcess 31125 Identifying Process Improvements For Energy Efficiency 313Alan P. Rossiter and Joe L. Davis26 Pinch Analysis and Process Heat Integration 326Alan P. Rossiter27 Energy Management Key Performance Indicators (EnPIs) and Energy Dashboards 349Jon S. TowsleeIndex 361