Ian Sutton – författare

In the last twenty years considerable progress has been made in process risk and reliability management, particularly in regard to regulatory compliance. Many companies are now looking to go beyond mere compliance; they are expanding their process safety management (PSM) programs to improve performance not just in safety, but also in environmental compliance, quality control and overall profitability. Techniques and principles are illustrated with numerous examples from chemical plants, refineries, transportation, pipelines and offshore oil and gas.

This book helps executives, managers and technical professionals achieve not only their current PSM goals, but also to make the transition to a broader operational integrity strategy. The book focuses on the energy and process industries- from refineries, to pipelines, chemical plants, transportation, energy and offshore facilities. The techniques described in the book can also be applied to a wide range of non-process industries.

The book is both thorough and practical. It discusses theoretical principles in a wide variety of areas such as management of change, risk analysis and incident investigation, and then goes on to show how these principles work in practice, either in the design office or in an operating facility. The second edition has been expanded, revised and updated and many new sections have been added including: The impact of resource limitations, a review of some recent major incidents, the value of story-telling as a means of conveying process safety values and principles, and the impact of the proposed changes to the OSHA PSM standard.

Learn how to develop a thorough and complete process safety management program. Go beyond traditional hazards analysis and risk management programs to explore a company's entire range of procedures, processes and management issues. Understand how to develop a culture of process safety and operational excellence that goes beyond simple rule compliance. Develop process safety programs for both onshore facilities (EPA, OSHA) and offshore platforms and rigs (BSEE) and to meet Safety Case requirements.

Plant Design and Operations, Second Edition, explores design and operational considerations for oil and gas facilities, covering all stages of the plant cycle, with an emphasis on safety and risk. The oil and gas industry is constantly looking for cost optimization strategies, requiring plant-based personnel to expand their knowledge base outside their discipline or subject. Relevant reference materials are scattered throughout various official standards, while staff lack the immediate hands-on knowledge to safely facilitate the full operational life cycle of the plant.

This second edition is a complete source of solutions for major process projects including offshore facilities, chemical plants, oil refineries, and pipelines. This single reference provides insight for safer operations and maintenance best practices. It has been updated with more focus on safety in design and operations, standards, and compliance, and more detailed information on equipment and system/component design.

Explores design and operational considerations for oil and gas facilities, covering all stages of the plant cycle, with an emphasis on safety and risk Includes updated new chapters covering principles of design, security regulations, and human factors Includes more relevant equipment information covering storage tanks, valves, and control systems Remains the only source to provide hands-on solutions for process plants in the refining and chemical industries

Process Safety Management provides comprehensive, practical guidance for developing and implementing process safety programs in the design, operation, and maintenance of industrial facilities. Drawing on clear definitions, real-world examples, historical context, and case studies, the book explains how process safety management (PSM) principles can be applied across the process and energy industries.A successor to Sutton’s earlier work Process Risk and Reliability Management, this volume reflects current industry practice and incorporates new developments in regulations, technology, and operational risk management. Across twenty-one chapters, it addresses the core elements of process safety, including hazards analysis, incident investigation, operating procedures, training, and audits. The discussion highlights how process safety improves not only safety performance but also operational integrity, equipment reliability, and system availability.The book reviews major process safety regulations and standards and outlines proposed updates by agencies such as OSHA and the EPA. It also considers emerging topics, including the role of generative AI in PSM and the implications of net-zero initiatives for process safety programs and sustainable operations.Process Safety Management is intended for graduate students in chemical, industrial, and process engineering, as well as for practicing engineers in design firms, consultancies, and operating companies. It also serves as a reference for professionals in regulatory organizations such as the CSB, OSHA, API, NFPA, and the US EPA who evaluate or oversee industrial safety programs.Comprehensive coverage of core process safety elements including hazard analysis, incident investigation, operating procedures, training, and auditsGuidance on aligning safety initiatives with equipment reliability and business performance goalsReal-world case studies and historical perspectives illustrating the evolution of PSM practicesInsights into current and proposed U.S. regulatory requirements from OSHA and the EPAExploration of how generative AI tools, such as ChatGPT, are beginning to reshape the practice of process safety