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    1. Naturvetenskap och teknik
    2. Teknik och industri
    3. Tillverkningsteknik

    Process Plant Equipment

    Operation, Control, and Reliability

    AvMichael D. Holloway,Chikezie Nwaoha

    Inbunden, Engelska, 2012

    2 294 kr

    Beställningsvara. Skickas inom 3-6 vardagar. Fri frakt över 249 kr.

    Beskrivning

    “Process Plant Equipment Book is another great publication from Wiley as a reference book for final year students as well as those who will work or are working in chemical production plants and refinery…” -Associate Prof. Dr. Ramli Mat, Deputy Dean (Academic), Faculty of Chemical Engineering, Universiti Teknologi Malaysia“…give[s] readers access to both fundamental information on process plant equipment and to practical ideas, best practices and experiences of highly successful engineers from around the world… The book is illustrated throughout with numerous black & white photos and diagrams and also contains case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. An extensive list of references enables readers to explore each individual topic in greater depth…” –Stainless Steel World and Valve World, November 2012  Discover how to optimize process plant equipment, from selection to operation to troubleshootingFrom energy to pharmaceuticals to food, the world depends on processing plants to manufacture the products that enable people to survive and flourish. With this book as their guide, readers have the information and practical guidelines needed to select, operate, maintain, control, and troubleshoot process plant equipment so that it is efficient, cost-effective, and reliable throughout its lifetime. Following the authors' careful explanations and instructions, readers will find that they are better able to reduce downtime and unscheduled shutdowns, streamline operations, and maximize the service life of processing equipment.Process Plant Equipment: Operation, Control, and Reliability is divided into three sections: Section One: Process Equipment Operations covers such key equipment as valves, pumps, cooling towers, conveyors, and storage tanksSection Two: Process Plant Reliability sets forth a variety of tested and proven tools and methods to assess and ensure the reliability and mechanical integrity of process equipment, including failure analysis, Fitness-for-Service assessment, engineering economics for chemical processes, and process component function and performance criteriaSection Three: Process Measurement, Control, and Modeling examines flow meters, process control, and process modeling and simulationThroughout the book, numerous photos and diagrams illustrate the operation and control of key process equipment. There are also case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. At the end of each chapter, an extensive list of references enables readers to explore each individual topic in greater depth.In summary, this text offers students, process engineers, and plant managers the expertise and technical support needed to streamline and optimize the operation of process plant equipment, from its initial selection to operations to troubleshooting.

    Produktinformation

    • Utgivningsdatum:2012-10-16
    • Mått:218 x 282 x 46 mm
    • Vikt:1 860 g
    • Format:Inbunden
    • Språk:Engelska
    • Antal sidor:736
    • Förlag:John Wiley & Sons Inc
    • ISBN:9781118022641

    Utforska kategorier

    • Tillverkningsteknik inom Naturvetenskap och teknik

    Mer om författaren

    Michael D. Holloway, AS, BA, BS, MS, CLS, has over twenty-five years of industrial experience in lab synthesis, pilot scale manufacturing, product development, application engineering, sales and marketing management, and most recently as Director of Technical Development and Reliability for NCH Corporation. A graduate of Salve Regina College and the University of Massachusetts, he has served as a contributing writer for Manufacturing.net, Assembly, and Plant Services and is the author of Spend Analysis and Specification Development Using Failure Interpretation. He resides in North Texas with his wife and two children.Chikezie Nwaoha, AMIMechE, MOSHAN, is a petroleum engineer specializing in process engineering/equipment operations, natural gas processing/distribution, and pipeline integrity. He is a contributing editor to both Control Engineering Asia and PetroMin and a downstream correspondent to Petroleum Africa. He worked with Port Harcourt Refining Company (PHRC) in 2005 and 2007 as an industrial trainee. He is also a guest member of the Subsea Integrity Research Group, University of Aberdeen.OLIVER A. ONYEWUENYI, PE, PhD, is President of MISOL Technology Solutions LLC. He was formerly the program manager of Deepwater Technology/R&D at Shell International and led the award-winning Shell Structural Integrity Analysis Team in Houston. He is the recipient of four industry awards from ASME International and six Shell Special Recognition Awards.

    Recensioner i media

    “Process Plant Equipment Book is another great publication from Wiley as a reference book for final year students as well as those who will work or are working in chemical production plants and refinery…” (Associate Prof. Dr. Ramli Mat, Deputy Dean (Academic), Faculty of Chemical Engineering, Universiti Teknologi Malaysia) “… give[s] readers access to both fundamental information on process plant equipment and to practical ideas, best practices and experiences of highly successful engineers from around the world.” (Stainless Steel World, November 2012)“The book is illustrated throughout with numerous black & white photos and diagrams and also contains case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book.  An extensive list of references enables readers to explore each individual topic in greater depth.”  (Valve World, November 2012)

    Innehållsförteckning

    • Contributors xxiiiPreface xxivSECTION I PROCESS EQUIPMENT OPERATION1 Introduction 3Michael D. Holloway2 Valves 9Ali Ahammad Shoukat Choudhury, Chikezie Nwaoha, and Sharad Vishwasrao2.1 Types of Control Valves, 102.2 Control Valve Actuators, 122.3 Control Valve Sizing and Selection, 132.4 Common Problems of Control Valves, 152.5 Diagnosing Control Valve Problems, 192.6 Control Valve Reliability and Selection, 202.7 Control Valve Maintenance, 222.8 Control Valve Troubleshooting, 24References, 243 Pumps 27Craig Redmond3.1 Types of Pumps, 283.2 Pump Applications, 343.3 Pump Sizing and Selection, 373.4 Pump Maintenance, 403.5 Pump Troubleshooting, 444 Pipes 45Shaohui Jia4.1 Types of Pipes, 454.2 Pipe Selection, 464.3 Pipeline Network Design and Optimization, 484.4 Pipeline Failure, 504.5 Pipeline Inspection and Leak Detection, 544.6 Pipe Maintenance, 584.7 Pipe Troubleshooting, 60References, 615 Cooling Towers 63Zaki Yamani Zakaria and Chikezie Nwaoha5.1 Cooling Tower Operation, 635.2 Types of Cooling Towers, 695.3 Common Problems of Cooling Towers, 745.4 Measuring Cooling Tower Performance, 755.5 Cooling Tower Maintenance, 77References, 796 Filters and Membranes 81Flora Tong and Chikezie Nwaoha6.1 Types of Filters, 816.2 Mechanisms of Filtration, 876.3 Filter Selection, 876.4 Particle-Size Measurement Techniques, 886.5 Filter Location, 896.6 Membrane Filtration, 896.7 Filter Maintenance, 103References, 1047 Sealing Devices 107Matt Tones and Jim Drago7.1 Gaskets, 1077.2 Compression Packings, 1257.3 Mechanical Seals, 1317.4 Expansion Joints, 1477.5 General Sealing Device Selection, 157References, 1618 Steam Traps 163Jacob E. Uche and Chikezie Nwaoha8.1 Steam Trap Operation, 1638.2 Types of Steam Traps, 1648.3 Steam Trap Installation, 1728.4 Steam Trap Checking, 1728.5 Common Problems of Steam Traps, 1758.6 Steam Trap Selection, 1768.7 Steam Trap Applications, 1788.8 Steam Trap Sizing, 1788.9 Steam Trap Maintenance, 181References, 1819 Process Compressors 183N. Sitaram and Chikezie Nwaoha9.1 Types of Compressors, 1839.2 Continuous Compression Compressors, 1849.3 Intermittent Compression Compressors, 1869.4 Centrifugal Compressors, 1899.5 Reciprocating Piston Compressors, 2029.6 Compressor Troubleshooting, 209References, 210Further Reading, 21110 Conveyors 213Okenna Obi-Njoku10.1 Industrial Use of Conveyors, 21310.2 Types of Conveyors, 21410.3 Conveyor Selection, 22110.4 Conveyor Safety, 22110.5 Conveyor Maintenance, 22210.6 Summary, 222References, 22311 Storage Tanks 225Marcello Ferrara and Chikezie Nwaoha11.1 Types of Storage Tanks, 22511.2 Storage Tank Classification, 22711.3 Construction Materials, 22711.4 Common Problems of Storage Tanks, 22911.5 Storage Tank Maintenance, 23311.6 Tank Appurtenances, 24111.7 Storage Tank Maintenance, 243References, 24412 Mixers 245Jayesh Ramesh Tekchandaney12.1 Mixing Concepts: Theory and Practice, 24612.2 Fluid Mixing, 24812.3 Solid Blending, 26412.4 Mixing High-Viscosity Materials and Pastes, 27412.5 Mechanical Components in Mixing Equipment, 284References, 29513 Boilers 297Celestine C. G. Nwankwo13.1 Types of Boilers, 29813.2 Boiler Accessories, 30313.3 Boiler Selection, 30513.4 Common Problems of Boilers, 30613.5 Boiler Failure Analysis and Welding Defects, 30813.6 Boiler Maintenance, 31313.7 Boiler Troubleshooting, 31913.8 Boiler Chemicals, 32113.9 Boiler Efficiency and Combustion, 325References, 327Further Reading, 328SECTION II PROCESS PLANT RELIABILITY14 Engineering Economics for Chemical Processes 331Alberto R. Betancourt-Torcat, L. A. Ricardez-Sandoval, and Ali Elkamel14.1 Time Value of Money, 33114.2 Cash Flow Analysis, 33314.3 Profitability Analysis, 33614.4 Cost Estimation and Project Evaluation, 340References, 35315 Process Component Function and Performance Criteria 355Robert Free15.1 Material Classification, 35515.2 General Physical Quantities and Considerations, 35615.3 Material Transfer and Conveyance Equipment, 36615.4 Conveyors, 36715.5 Pumps, 39415.6 Valves, 40015.7 Pipes, 40515.8 Conclusions, 410References, 410Corporation Web Sites, 41116 Failure Analysis and Interpretation of Components 413Michael D. Holloway16.1 Assessing the Situation, 41316.2 Failure Defined, 41416.3 Taking Advantage of Failure, 41516.4 Sources of Failure, 41616.5 Failure of Materials and of Machines, 41616.6 Types of Forces, 41716.7 Strength, 41816.8 Creep (Deformation), 41916.9 Fatigue (Material), 42016.10 Wear, 42216.11 Property Changes, 42316.12 Temperature, 42316.13 Oxidation: Molecular Transitions and Chemical Influences, 42516.14 Deposit Formation, 42616.15 Factors that Affect Deposit Formation, 42816.16 Documenting Failure, 429References, 43217 Mechanical Integrity of Process Vessels and Piping 435Oliver A. Onyewuenyi17.1 Perspectives on Mechanical Integrity, Fitness for Service, and Condition Monitoring, 43717.2 Types of Flaws and Damage Mechanisms, 43917.3 Inspection, Characterization, and Monitoring of Flaws, 44217.4 Fracture Mechanics and Fitness-for-Service Assessment, 44317.5 Control and Prevention of Brittle Fracture, 45217.6 Case Histories and Examples of FFS Applications to Cracks in Process Plant Pressure Vessels, 459References, 46418 Design of Pressure Vessels and Piping 467Maher Y. A. Younan18.1 Modes of Failure, 46718.2 Basic Stress Analysis, 46918.3 Design of Pressure Vessels, 47018.4 Design of Piping Systems, 481References, 48619 Process Safety in Chemical Processes 489Jelenka Savkovic-Stevanovic19.1 The Hazards, 49019.2 Hazard Analysis, 49919.3 Risk Analysis, 50319.4 Safety Ratings, 51119.5 Development and Design of a Safe Plant, 52419.6 Safety Process Operation, 54319.7 Safety and Reliability Analysis, 55719.8 Summary, 581References, 582SECTION III PROCESS MEASUREMENT, CONTROL, AND MODELING20 Flowmeters and Measurement 587Gregory Livelli and Chikezie Nwaoha20.1 Flow Measurement Techniques, 58720.2 Flow-Rate Meters, 59220.3 Common Problems of Flowmeters, 59920.4 Flowmeter Installation and Maintenance, 60120.5 Calibration and Certification, 60620.6 LACT and Prover Descriptions, 60720.7 Troubleshooting LACT and Prover Systems, 61420.8 Troubleshooting Flowmeters, 614References, 61721 Process Control 619John A. Shaw21.1 Control System Components, 61921.2 Control System Requirements, 62021.3 Sensor Response, 62021.4 Control Algorithms, 62421.5 Loop Tuning, 62521.6 Multiloop Control, 62921.7 Final Control Elements, 63321.8 Process Controllers, 634Reference, 63422 Process Modeling and Simulation 635Mathew Chidiebere Aneke22.1 Process Modeling, 63522.2 Process Simulation, 63622.3 Process Optimization, 63622.4 Commercial Tools for Process Modeling, Simulation, and Optimization, 63722.5 Process Modeling Case Studies, 63822.6 Concluding Remarks, 650References, 650Appendix I Methods for Measuring Process Temperature 653Chikezie NwaohaAppendix II Airflow Troubleshooting 659Chikezie NwaohaAppendix III MIG Shielding Gas Control and Optimization 663Jerry UttrachiAppendix IV Rupture Disk Selection 665Chikezie NwaohaAppendix V Pressure Gauge Selection 669Chikezie NwaohaAppendix VI Corrosion and Its Mitigation in the Oil and Gas Industries 673Krupavaram NalliAppendix VII Mixers 681Jayesh Ramesh TekchandaneyGlossary of Processing Terms 685Garlock Sealing TechnologiesIndex 693