Carol a. Ptak – författare

The classic MRP work up-to-date with new information on supply chain synchronization

Thoroughly revised, Orlicky’s Material Requirements Planning, Third Edition reviews the poor business results embedded in most of today’s business systems; discusses the core problems causing the results; presents and discusses an alternative pull structure for planning and controlling materials flow; and presents initial results from actual implementations. This new edition reveals the next evolutionary step for materials and supply chain synchronization in the modern manufacturing landscape. This update describes:

A solution to a chronic MRP-related problem that plagues many manufacturers: shortages of materials, components that block the smooth flow of work through the plantA competitive edge through strategic lead time reductionsSignificant reductions in total inventory investmentSignificant increases in service levels

This new edition helps companies tackle three pervasive problems: unacceptable inventory performance; unacceptable service level performance; and high related expenses and waste.

New to This Edition:

New section on manufacturing as the heart of the supply chain management, and specific challenges in the 21st centuryCovers supply chain management (SCM) and distribution requirements planning (DRP)Discusses the impact of Lean and the Toyota Production SystemUpdate of integration softwareReviews the emergence of demand-driven strategies and the MRP “conflict”Introduces the new concept of ASR (Actively Synchronized Replenishment) and explains how to incorporate it into business processesExplains positioning and how Six Sigma can help achieve resultsIn-depth discussion of buffers – how to size, maintain, and adjust themNew chapter on using MRP tools across the supply chain to enable pull-based approachesNew case studies which illustrating the techniques described in the book

Comprehensive coverage:The Whole and Its Parts; Manufacturing as a Process; Inventory Management; Prerequisites of MRP 3.0; Traditional Methodology; MRP Logic; Keeping MRP Up to Date; Lot Sizing and Safety Stock; Data Requirements and Management; MRP 3.0; Traditional MRP in Today’s Environment; MRP 3.0 Component 1—Strategic Inventory Positioning; Component 2—Buffer Level Profiling; Component 3—Dynamic Buffer Maintenance; Component 4—Pull-Based Demand Generation; Component 5—Highly Visible and Collaborative Execution; Dynamic Buffer Level Profiling; ASR Demand Generation; Applications; Developing Valid Inputs; Making Outputs Useful; Demand Driven Philosophies and MRP; Engineer to Order Environments; Lessons of the Past; Present State; The Future of MRP 3.0

Completely revised and updated, ERP: Tools, Techniques, and Applications for Integrating the Supply Chain, Second Edition describes, from the perspective of a business manager, concepts and tools for enterprise planning, management, and execution. The text is written in an easy-to-read format, with many real examples from a variety of industries th

A complete revision of the industry-standard book on materials requirements standards for manufacturing

This thoroughly revised guide offers the current and next generation of supply chain professionals a clear explanation of the fundamentals of planning and MRP systems in today’s volatile and complex supply chains. Long considered the industry standard, Orlicky''s Material Requirements Planning is an indispensable tool for manufacturing practitioners and candidates preparing for certification exams including CPIM, CSCP, DDPP and MRPFP.

Streamlined and reorganized, this fourth edition brings clarity and focus to the prerequisites, choices, inputs, outputs, latest techniques and challenges associated with modern MRP systems across a variety of industries including project, custom, batch, repetitive and continuous process manufacturers. Included is the latest evolution of MRP logic including the increasingly popular DDMRP derivative and its components.

Orlicky’s Material Requirements Planning, Fourth Edition covers:

The history and context of planningThe true purpose of planningProduct structure dataInventory dataThe demand data inputMRP processing logicMRP inputs, outputs, decision, and the user experienceMRP applied to different industriesFixing planning in the VUCA worldDDMRP approach and configurationDDMRP planning and executionAdapting and completing the DDMRP modelAnd much more

Completely revised and updated, ERP: Tools, Techniques, and Applications for Integrating the Supply Chain, Second Edition describes, from the perspective of a business manager, concepts and tools for enterprise planning, management, and execution. The text is written in an easy-to-read format, with many real examples from a variety of industries th

Completely revised and updated, ERP: Tools, Techniques, and Applications for Integrating the Supply Chain, Second Edition describes, from the perspective of a business manager, concepts and tools for enterprise planning, management, and execution. The text is written in an easy-to-read format, with many real examples from a variety of industries that illustrate key points. This book can be used over and over, as a quick reference to obtain insight into ERP topics.The Second Edition introduces many new topics, including:· Supplier relationship management (SRM)· Strategic sourcing· Throughput supply chain measures such as inventory dollar days and throughput dollar days· Product Life Cycle Management (PLM)· Technology architecture choices· Customer relationship managementWith the help of a a Management Interactive Case Study System (MICSS) available for download, this volume explains the application of ERP tools and techniques to different types of businesses, and enables you to test the concepts in a computer simulation model. You can control the dynamics of handling an ERP program within a virtual company, and learn from the resulting analysis of how to guide to this company to financial success. This simulation package allows you to test your newly acquired knowledge before implementing your chosen ERP system.CD ROM content is now a downloadable resource available at www.routledge.com/9781574443585.