Jan C. Aurich - Böcker

This book sheds new light on component surfaces and the scientific fundamentals of their creation, characterization, and application. The book also provides a new interdisciplinary perspective on the topic, studying component surfaces with a multiscale approach and linking fundamental and applied research. The book builds on the success of the coordinated research project funded by Deutsche Forschungsgemeinschaft (DFG) from 2011 – 2023: the CollaborativeResearch Center CRC 926 “Microscale Morphology of Component Surfaces (MI-COS)”, in which, over the years, 100+ researchers have co-operated at the University of Kaiserslautern, Germany, and affiliated institutes, yielding 500+ scientific papers in journals from different fields of science and engineering.Divided into 2 main parts, the book starts with an introduction to the concept of Manufacturing-Morphology-Property (MMP) Relationships and dives into the fundamentals and technologies, including topics such as the geometrical, microstructural, and chemical characterization, indentation, and scratching on the nanoscale, micro milling and micro grinding, cryogenic machining, cold spraying, and additive manufacturing. In the first part, readers discover more about the interactions between particles and surfaces, the interrelationship of manufacturing, surface morphology and properties of titanium, the influence of manufacturing and load conditions on the phase transformation and fatigue of austenitic stainless steels, and the influence of surface morphology on fatigue and tribological behavior of Transformation-Induced-Plasticity (TRIP)/Twinning-Induced Plasticity (TWIP) Steels. The second part of this book is devoted to the applications of component surfaces, covering topics like the manufacturing of areal material measures, MMP relationships for rotating shaft sealing systems, the influence of the surface morphology on rolling bearing life under mixed lubrication, MMP relationships for chain joints, and MMP for biofilms.Scientists and engineers who deal with the influence of surfaces on macroscopic properties of components and who are interested in designing and manufacturing these surfaces to obtain desired component properties will understand the appeal of this work. Given its interdisciplinary breadth, the book also appeals to scholars and professionals in the fields of mechanical engineering, process engineering, and physics.

This book sheds new light on component surfaces and the scientific fundamentals of their creation, characterization, and application. The book also provides a new interdisciplinary perspective on the topic, studying component surfaces with a multiscale approach and linking fundamental and applied research. The book builds on the success of the coordinated research project funded by Deutsche Forschungsgemeinschaft (DFG) from 2011 – 2023: the CollaborativeResearch Center CRC 926 “Microscale Morphology of Component Surfaces (MI-COS)”, in which, over the years, 100+ researchers have co-operated at the University of Kaiserslautern, Germany, and affiliated institutes, yielding 500+ scientific papers in journals from different fields of science and engineering.Divided into 2 main parts, the book starts with an introduction to the concept of Manufacturing-Morphology-Property (MMP) Relationships and dives into the fundamentals and technologies, including topics such as the geometrical, microstructural, and chemical characterization, indentation, and scratching on the nanoscale, micro milling and micro grinding, cryogenic machining, cold spraying, and additive manufacturing. In the first part, readers discover more about the interactions between particles and surfaces, the interrelationship of manufacturing, surface morphology and properties of titanium, the influence of manufacturing and load conditions on the phase transformation and fatigue of austenitic stainless steels, and the influence of surface morphology on fatigue and tribological behavior of Transformation-Induced-Plasticity (TRIP)/Twinning-Induced Plasticity (TWIP) Steels. The second part of this book is devoted to the applications of component surfaces, covering topics like the manufacturing of areal material measures, MMP relationships for rotating shaft sealing systems, the influence of the surface morphology on rolling bearing life under mixed lubrication, MMP relationships for chain joints, and MMP for biofilms.Scientists and engineers who deal with the influence of surfaces on macroscopic properties of components and who are interested in designing and manufacturing these surfaces to obtain desired component properties will understand the appeal of this work. Given its interdisciplinary breadth, the book also appeals to scholars and professionals in the fields of mechanical engineering, process engineering, and physics.

This is an open access book reporting the results of nine years research of the International Research Training Group (IRTG) 2057, funded by the German Research Foundation (DFG). The IRTG is a joint venture between the TU Kaiserslautern, the University of California Berkeley, and University of California Davis.The book is content-driven mainly by two disciplines: engineering and computer science. Through the application of scientific knowledge and advanced computer-based methods in conjunction with physical models on a level unrealized in the past, technologies and methods are promoted, which can be used for planning and optimization of manufacturing systems and processes. As a result, fundamental understanding as well as extensive systems, tools and computational algorithms, which significantly improve the integration of advanced computational methods for solving problems of manufacturing systems and processes will be available.This open access book is of interest to any researcher dealing with process and factory planning in manufacturing, like for cutting and additive manufacturing.

This is an open access book reporting the results of nine years research of the International Research Training Group (IRTG) 2057, funded by the German Research Foundation (DFG). The IRTG is a joint venture between the TU Kaiserslautern, the University of California Berkeley, and University of California Davis.The book is content-driven mainly by two disciplines: engineering and computer science. Through the application of scientific knowledge and advanced computer-based methods in conjunction with physical models on a level unrealized in the past, technologies and methods are promoted, which can be used for planning and optimization of manufacturing systems and processes. As a result, fundamental understanding as well as extensive systems, tools and computational algorithms, which significantly improve the integration of advanced computational methods for solving problems of manufacturing systems and processes will be available.This open access book is of interest to any researcher dealing with process and factory planning in manufacturing, like for cutting and additive manufacturing.

In many machining operations burrs cannot be avoided. They can affect the functionality and the safe handling of the workpiece in the subsequent processing, and have to be removed by a special deburring process. Toleration of burrs, which are not part of functional edges, depends on their respective shape and size. High inspection effort is necessary to guarantee the workpiece quality. Therefore, the research results on burrs, with a focus on burr analysis and control as well as on cleanability and burr removal based on the presentations held at the conference are valuable for researchers and engineers in manufacturing development.

In many machining operations burrs cannot be avoided. They can affect the functionality and the safe handling of the workpiece in the subsequent processing, and have to be removed by a special deburring process. Toleration of burrs, which are not part of functional edges, depends on their respective shape and size. High inspection effort is necessary to guarantee the workpiece quality. Therefore, the research results on burrs, with a focus on burr analysis and control as well as on cleanability and burr removal based on the presentations held at the conference are valuable for researchers and engineers in manufacturing development.