M.L. Occelli - Böcker

Catalyst production for the transformation of crudes into gasoline and other fuel products is a billion dollar/year business and fluid cracking catalysts (FCCs) represent almost half of the refinery catalyst market. During the cracking reactions, the FCC surface is contaminated by metals (Ni, V, Fe, Cu, Na) and by coke deposition. As a result, the catalyst activity and product selectivity is reduced to unacceptable levels thus forcing refiners to replace part of the recirculating equilibrium FCC inventory with fresh FCC to compensate for losses in catalyst performance. About 1,100 tons/day of FCC are used worldwide in over 200 fluid cracking catalyst units (FCCUs). It is for these reasons that refiners' interest in FCC research has remained high through the years almost independantly, of crude oil prices. However, recent oil company mergers and the dissolution of research laboratories, have drastically decreased the number of researchers involved in petroleum refining research projects; as a result the emphasis of research has shifted from new materials to process improvements and this trend is clearly reflected in the type of papers contained in this volume. Modern spectroscopic techniques continue to be essential in the understanding of catalyst performance and several chapters in the book describe the use of 27Al, 29Si and 13C NMR to study variation in FCC acidity during aging and coke deposition. In addition several chapters have been dedicated to the modeling of FCC deactivation, and to the understanding of contact times on FCC performance. Refiners efforts to conform with environmental regulations are reflected in chapters dealing with sulfur removal, metals contaminants and olefin generation.

the chapters contained in this volume. Chapters dealing with pillared clays char- acterization and testing have been included to illustrate the importance of mod- em characterization techniques and of test reactions in understanding the prop- erties of these materials. A special acknowledgment is made of the generous financial contribution from industrial sponsors, to the many colleagues who acted as referees and to the authors for the time and effort they gave to presenting their research at the symposium and in preparing the camera ready manuscripts. We would also like to thank Professors A. Clearfield, T. J. Pinnavaia, Z. Gabelica, H. Kessler, S. Yamanaka, and to Doctors G. W. Skeel and D. E. W. Vaughan for helping to chair the symposium. Mario L. Occelli Yorba Linda, CA Harry E. Robson Baton Rouge, LA Expanded Clays and Other Microporous Solids 1 APPROACHES TO THE SYNTHESIS OF SUPER GALLERY PILLARED CLAYS Thomas J. Pinnavaia, Department of Chemistry and Center for Fundamental Materials Research, Michigan State University, East Lansing, Michigan 48824 Recent advances in the design of microporous pillared solids with "supergallery" structures are discussed.Supergallery derivatives are defined as intercalates in which the interlayer thickness is substantially larger than the thickness of the host layer. Three general classes of hosts are considered, namely, 2:1 smectite clays,layered double hydroxides (LDHs) , and layered silicic acids.