Viktor P. Astakhov - Böcker

Metal Cutting Mechanics outlines the fundamentals of metal cutting analysis, reducing the extent of empirical approaches to the problems as well as bridging the gap between design and manufacture. The author distinguishes his work from other works through these aspects:considering the system engineering of the cutting process identifying the singularity of the cutting process among other closely related manufacturing processes by chip formation, caused by bending and shear stresses in the deformation zone suggesting a distinctive way toward predictability of the metal cutting process devoting special attention to experimental methodologyMetal Cutting Mechanics provides an exceptional balance between general reading and research analysis, presenting industrial and academic requirements in terms of basic scientific factors as well as application potential.

Tribology of Metal Cutting deals with the emerging field of studies known as Metal Cutting Tribology. Tribology is defined as the science and technology of interactive surfaces moving relative each other. It concentrates on contact physics and mechanics of moving interfaces that generally involve energy dissipation. This book summarizes the available information on metal cutting tribology with a critical review of work done in the past.

The book covers the complete system of metal cutting testing. In particular, it presents, explains and exemplifies a breakthrough concept of the physical resource of the cutting tool. It also describes the cutting system physical efficiency and its practical assessment via analysis of the energy partition in the cutting system. Specialists in the field of metal cutting will find information on how to apply the major principles of metal cutting tribology, or, in other words, how to make the metal cutting tribology to be useful at various levels of applications. The book discusses other novel concepts and principles in the tribology of metal cutting such as the energy partition in the cutting system; versatile metrics of cutting tool wear; optimal cutting temperature and its use in the optimization of the cutting process; the physical concept of cutting tool resource; and embrittlement action.

This book is intended for a broad range of readers such as metal cutting tool, cutting insert, and process designers; manufacturing engineers involved in continuous process improvement; research workers who are active or intend to become active in the field; and senior undergraduate and graduate students of manufacturing.

� Introduces the cutting system physical efficiency and its practical assessment via analysis of the energy partition in the cutting system.� Presents, explains and exemplifies a breakthrough concept of the physical resource of the cutting tool.� Covers the complete system of metal cutting testing.

Metal Cutting Mechanics outlines the fundamentals of metal cutting analysis, reducing the extent of empirical approaches to the problems as well as bridging the gap between design and manufacture. The author distinguishes his work from other works through these aspects:considering the system engineering of the cutting process identifying the singularity of the cutting process among other closely related manufacturing processes by chip formation, caused by bending and shear stresses in the deformation zone suggesting a distinctive way toward predictability of the metal cutting process devoting special attention to experimental methodologyMetal Cutting Mechanics provides an exceptional balance between general reading and research analysis, presenting industrial and academic requirements in terms of basic scientific factors as well as application potential.

The second edition 2-volume set offers several advancements in cutting tool manufacturing. Completely updated with new chapters added such as new developments in PCD drilling tools design and technology, the proper approach to determining the cutting force/drilling torque is introduced, and the inclusion of practical tool failure reports among other updates.Drills: Science and Technology of Advanced Operations, Second Edition, 2-Volume Set covers the design, manufacturing, and inspection of High Productivity Drilling Tools (HPDT) and addresses common issues with drilling system components. It discards old notions and beliefs as it introduces scientifically and technically sound concepts and rules with detailed explanations and multiple practical examples. The set discusses tool materials, tolerances, an inspection of drilling tools, requirements of tool drawings with examples, and methodologies along with procedures of failure analysis. A new line of HP drilling tools called VPA designs is introduced and brings it into a sharp focus signifying its importance in drilling operations.This practical book should be on the shelves of all industrial engineers, those working in production and manufacturing, process designers, tool material designers, cutting tool designers, and quality specialists. Researchers, senior undergraduate students, and graduate students will also find this book full of very helpful reference information and the source of new ideas and notions in drilling tool development.High-Productivity Drilling Tools: Design and Geometry (9781032203539) and High-Productivity Drilling Tools: Materials, Metrology, and Failure Analysis (9781032203553) can also be purchased individually.

This completely updated volume covers the design, manufacturing, and inspection of high‑productivity drilling tools (HPDT) and addresses common issues with drilling system components. It discards old notions and beliefs as it introduces scientifically and technically sound concepts and rules with detailed explanations and multiple practical examples.High‑Productivity Drilling Tools: Design and Geometry introduces the development of the concept of high‑productivity (HP) drill design and its manufacturing and application features. This book continues to develop the concept of a drilling system in the new edition and includes new practical examples. It explains how to properly design and manufacture drilling tools for a specific application and includes a detailed explanation of the design features, tool manufacturing and implementation practices, metrology of drilling and drilling tools, and the tool failure analysis. Using the coherency law as the guidelines introduced in the first edition, the new edition shows how to formulate the requirements for the components of the drilling system, pointing out that the drilling tool is the key component to be improved.This practical book should be on the shelves of all industrial engineers, those working in production and manufacturing, process designers, tool material designers, cutting tool designers, and quality specialists. Researchers, senior undergraduate students, and graduate students will also find this book full of very helpful reference information.This book is also available as a set - Drills: High-Productivity Drilling Tools, 2-Volume Set (9781032203508).

This completely updated volume covers the design, manufacturing, and inspection of high‑productivity drilling tools (HPDT) and addresses common issues with drilling system components. It discards old notions and beliefs as it introduces scientifically and technically sound concepts and rules with detailed explanations and multiple practical examples.High‑Productivity Drilling Tools: Design and Geometry introduces the development of the concept of high‑productivity (HP) drill design and its manufacturing and application features. This book continues to develop the concept of a drilling system in the new edition and includes new practical examples. It explains how to properly design and manufacture drilling tools for a specific application and includes a detailed explanation of the design features, tool manufacturing and implementation practices, metrology of drilling and drilling tools, and the tool failure analysis. Using the coherency law as the guidelines introduced in the first edition, the new edition shows how to formulate the requirements for the components of the drilling system, pointing out that the drilling tool is the key component to be improved.This practical book should be on the shelves of all industrial engineers, those working in production and manufacturing, process designers, tool material designers, cutting tool designers, and quality specialists. Researchers, senior undergraduate students, and graduate students will also find this book full of very helpful reference information.This book is also available as a set - Drills: High-Productivity Drilling Tools, 2-Volume Set (9781032203508).

This completely updated volume covers tool materials, tolerances, an inspection of drilling tools, requirements of tool drawings with examples, and methodologies and procedures of failure analysis. It introduces a new line of HP drilling tools called VPA designs and brings it into sharp focus signifying its importance in drilling operations.High-Productivity Drilling Tools: Materials, Metrology, and Failure Analysis further develops the concept of the metrology of the drilling tools introduced in the first edition. For the first time, the relevant metrological parameters are clearly defined with tolerance for HPHD with practical examples of step-by-step inspection/measurement using advanced tool measurement microscopes and CNC machines. A pros and cons list as a quick and easy decision-making tool for the choice of measuring equipment for a particular application is offered along with practical examples of drilling tool drawings to help tool designers, cutting tool and manufacturing engineers, and users in their everyday activities in the design and selection of HPDT for a particular application. An unparalleled presentation of metalworking fluids (MWFs, a.k.a. coolants) is given and covers all the start of the business: selection, implementation in HPDT and drilling operation, monitoring, and maintenance. A two-step procedure for successful implementation of near-dry machining (NDM) or minimum quantity lubrication (MQL) is presented, and a discussion of the wear of the drilling tool, its proper assessments, and metrics are provided in the evaluation of tool life and quality of machined holes.This practical book should be on the shelves of all industrial engineers, those working in production and manufacturing, process designers, tool material designers, cutting tool designers, and quality specialists. Researchers, senior undergraduate students, and graduate students will also find this book full of very helpful reference information and the source of new ideas and notions in drilling tool development.This book is also available as a set - Drills: High-Productivity Drilling Tools, 2-Volume Set (9781032203508).

This completely updated volume covers tool materials, tolerances, an inspection of drilling tools, requirements of tool drawings with examples, and methodologies and procedures of failure analysis. It introduces a new line of HP drilling tools called VPA designs and brings it into sharp focus signifying its importance in drilling operations.High-Productivity Drilling Tools: Materials, Metrology, and Failure Analysis further develops the concept of the metrology of the drilling tools introduced in the first edition. For the first time, the relevant metrological parameters are clearly defined with tolerance for HPHD with practical examples of step-by-step inspection/measurement using advanced tool measurement microscopes and CNC machines. A pros and cons list as a quick and easy decision-making tool for the choice of measuring equipment for a particular application is offered along with practical examples of drilling tool drawings to help tool designers, cutting tool and manufacturing engineers, and users in their everyday activities in the design and selection of HPDT for a particular application. An unparalleled presentation of metalworking fluids (MWFs, a.k.a. coolants) is given and covers all the start of the business: selection, implementation in HPDT and drilling operation, monitoring, and maintenance. A two-step procedure for successful implementation of near-dry machining (NDM) or minimum quantity lubrication (MQL) is presented, and a discussion of the wear of the drilling tool, its proper assessments, and metrics are provided in the evaluation of tool life and quality of machined holes.This practical book should be on the shelves of all industrial engineers, those working in production and manufacturing, process designers, tool material designers, cutting tool designers, and quality specialists. Researchers, senior undergraduate students, and graduate students will also find this book full of very helpful reference information and the source of new ideas and notions in drilling tool development.This book is also available as a set - Drills: High-Productivity Drilling Tools, 2-Volume Set (9781032203508).

Geometry of Single-Point Turning Tools and Drills outlines clear objectives of cutting tool geometry selection and optimization, using multiple examples to provide a thorough explanation. It addresses several urgent problems that many present-day tool manufacturers, tool application specialists, and tool users, are facing. It is both a practical guide, offering useful, practical suggestions for the solution of common problems, and a useful reference on the most important aspects of cutting tool design, application, and troubleshooting practices.Covering emerging trends in cutting tool design, cutting tool geometry, machining regimes, and optimization of machining operations, Geometry of Single-Point Turning Tools and Drills is an indispensable source of information for tool designers, manufacturing engineers, research workers, and students.

In a presentation that balances theory and practice, Drills: Science and Technology of Advanced Operations details the basic concepts, terminology, and essentials of drilling. The book addresses important issues in drilling operations, and provides help with the design of such operations. It debunks many old notions and beliefs while introducing scientifically and technically sound concepts with detailed explanations.The book presents a nine-step drilling tool failure analysis methodology that includes part autopsy and tool reconstruction procedure. A special feature of the book is the presentation of special mechanisms of carbide (e.g. cobalt leaching) and polycrystalline (PCD) tool wear and failure presented and correlated with the tool design, manufacturing, and implementation practice. The author also introduces the system approach to the design of the drilling system formulating the coherency law. Using this law as the guideline, he shows how to formulate the requirement to the components of such a system, pointing out that the drilling tool is the key component to be improved. Teaching how to achieve this improvement, the book provides the comprehensive scientific and engineering foundations for drilling tool design, manufacturing, and applications of high-performance tools. It includes detailed explanations of the design features, tool manufacturing and implementation practices, metrology of drilling and drilling tools, and the tool failure analysis. It gives you the information needed for proper manufacturing and selection of a tool material for any given application.