Ioan D. Marinescu - Böcker

This new edition draws upon the fundamentals of abrasive machining processes and the science of tribology to understand, predict, and improve abrasive machining processes. Each of the main elements of the abrasive machining system is looked at alongside the tribological factors that control the efficiency and quality of the processes described. The new edition has been updated to include a variety of industrial applications. Grinding and conditioning of grinding tools are dealt with in particular detail, and solutions are proposed for many of the most commonly experienced industrial problems, such as poor accuracy, poor surface quality, rapid tool wear, vibrations, workpiece burn, and high process costs. The entire book has been rewritten and restructured, with ten completely new chapters. Other new features include:

Extensive explanations of the main abrasive machining processes such as grinding (including reciprocating and creep-feed grinding, high-speed high-efficiency deep grinding, external and internal cylindrical grinding, and centerless grinding), honing, superfinishing, lapping, polishing, and finishing Discussions of the new classes of abrasives, abrasive tools, and bonding materials New case studies and troubleshooting on the most common grinding practices New coverage on grinding tool conditioning, mechanical dressing, and nonmechanical dressing processes Detailed explanations of the effects of process input parameters (such as cutting parameters, workpiece material and geometry, and abrasive tools) on process characteristics, workpiece quality, tool wear, and process parameters (such as cutting forces and temperature as well as achievable material removal rate) Updated topics regarding process fluids for abrasive machining and fluid delivery

Grinding is a crucial technology that employs specific abrasive processes for the fabrication of advanced products and surfaces. Handbook of Machining with Grinding Wheels, Second Edition highlights important industry developments that can lead to improved part quality, higher productivity, and lower costs. Divided into two parts, the book begins with an explanation of grinding behavior and ends with a focus on new and emerging industrial applications. While the first edition focused on the basics of abrasive machining technology and presented a unified approach to machining with grinding wheels, the second edition ties in the continued need for traditional processes in conjunction with the latest applications. This book highlights new research topics that include: nanotechnology, alternative energy, and additive manufacturing, compares related approaches, and provides numerous references throughout the book.New in the Second Edition: Contains the latest information on abrasives, bonds, and dressingUpdates classic stability lobes for grindingIntroduces a new method for tracking dynamic instability in centerless grindingProvides a section in the chapter on ultrasonic-assisted grinding, which contains recent work on modelling of the processAdds material on fluid cooling Presents experimental results for in-process feedback to the grinding process Includes new examples on grinding machine technology (particularly for dressing) A single source reference covering every aspect of the grinding process, Handbook of Machining with Grinding Wheels functions as a definitive guide to grinding technology for both practicing engineers and students studying graduate-level courses (such as abrasive machining; grinding R&D; metal removal processes; machining of brittle materials; and principles of

Ceramics, with their unique properties and diverse applications, hold the potential to revolutionize many industries, including automotive and semiconductors. For many applications, ceramics could replace metals and other materials that are more easily and inexpensively machined. However, current ceramic machining methods remain cost-prohibitive. Fortunately, the current flurry of research will soon yield new and better methods for machining advanced ceramic materials.Reflecting the life-long dedication of an unsurpassed team of experts from industry and academia, the Handbook of Advanced Ceramics Machining explores the latest developments in our understanding of the mechanisms involved in ceramics machining as well as state-of-the-art technologies. Multiple chapters are devoted to various types and aspects of the lapping and grinding processes, such as mechanisms, monitoring techniques, mono- versus polycrystalline abrasives, and tribological properties. Covering methods that offer high-rate material removal and others that provide extremely high-quality surface finish, this book examines conventional, new, and lesser-known methods including ductile grinding, belt centerless grinding, lapping, polishing, double-side grinding, laser-assisted grinding, ultrasonic machining, and the new electrolytic in-process dressing (ELID) grinding method.An indispensable toolkit for opening new avenues of possibility for ceramics applications, the Handbook of Advanced Ceramics Machining helps bring cost-effective, high-performance, and high-precision methods into standard practice.

Edited by experts, one of whom developed the technology, Electrolytic In-Process Dressing (ELID) Technologies: Fundamentals and Applications provides an overview of ELID processes with correlations between the main parameters, describes ELID operations, and illustrates the concepts with case studies. The book’s authoritative coverage of major concepts and applications of this emerging technology makes it a definitive reference.The book delineates the fundamentals, the chemistry and physics, and the hardware required by the process, then explores the application of ELID to different configurations of grinding. It discusses ELID grinding methods, lapping/grinding process, honing, and an original method of ELID grinding of free forms surfaces using an original design. The book also provides case studies in areas such as: Nano ultra-precision ELID and the latest developments in ELID nano-grindingGlass ceramic mirrors, small lens, and large scale opticsNew concept of micro-workshop, where all the machines tools and measurement devices are table-top machines with high accuracySuccessful applications of ELID technology in the optics, semiconductor, mold and die, and micro-tools industriesSurface modifications as a future method for obtaining complex modifications of surfaces by using ELID in combination with other methodsArguably the first comprehensive review of this emerging technology, this book combines information drawn from experts and the literature to provide a practical reference for the field. The editors have put together a resource that anticipates many of the questions that will arise from the investigation of ELID methods and applications.

This book draws upon the science of tribology to understand, predict and improve abrasive machining processes. Pulling together information on how abrasives work, the authors, who are renowned experts in abrasive technology, demonstrate how tribology can be applied as a tool to improve abrasive machining processes.

Each of the main elements of the abrasive machining system are looked at, and the tribological factors that control the efficiency and quality of the processes are described. Since grinding is by far the most commonly employed abrasive machining process, it is dealt with in particular detail.

Solutions are posed to many of the most commonly experienced industrial problems, such as poor accuracy, poor surface quality, rapid wheel wear, vibrations, work-piece burn and high process costs. This practical approach makes this book an essential tool for practicing engineers.

Uses the science of tribology to improve understanding and of abrasive machining processes in order to increase performance, productivity and surface quality of final products A comprehensive reference on how abrasives work, covering kinematics, heat transfer, thermal stresses, molecular dynamics, fluids and the tribology of lubricants Authoritative and ground-breaking in its first edition, the 2nd edition includes 30% new and updated material, including new topics such as CMP (Chemical Mechanical Polishing) and precision machining for micro-and nano-scale applications

CMP and polishing are the most precise processes used to finish the surfaces of mechanical and electronic or semiconductor components. Advances in CMP/Polishing Technologies for Manufacture of Electronic Devices presents the latest developments and technological innovations in the field - making cutting-edge R&D accessible to the wider engineering community.

Most of the applications of these processes are kept as confidential as possible (proprietary information), and specific details are not seen in professional or technical journals and magazines. This book makes these processes and applications accessible to a wider industrial and academic audience.

Building on the fundamentals of tribology - the science of friction, wear and lubrication - the authors explore the practical applications of CMP and polishing across various market sectors. Due to the high pace of development of the electronics and semiconductors industry, many of the presented processes and applications come from these industries.

Demystifies scientific developments and technological innovations, opening them up for new applications and process improvements in the semiconductor industry and other areas of precision engineering Explores stock removal mechanisms in CMP and polishing, and the challenges involved in predicting the outcomes of abrasive processes in high-precision environments The authors bring together the latest innovations and research from the USA and Japan

Edited by experts, one of whom developed the technology, Electrolytic In-Process Dressing (ELID) Technologies: Fundamentals and Applications provides an overview of ELID processes with correlations between the main parameters, describes ELID operations, and illustrates the concepts with case studies. The book’s authoritative coverage of major concepts and applications of this emerging technology makes it a definitive reference.The book delineates the fundamentals, the chemistry and physics, and the hardware required by the process, then explores the application of ELID to different configurations of grinding. It discusses ELID grinding methods, lapping/grinding process, honing, and an original method of ELID grinding of free forms surfaces using an original design. The book also provides case studies in areas such as: Nano ultra-precision ELID and the latest developments in ELID nano-grindingGlass ceramic mirrors, small lens, and large scale opticsNew concept of micro-workshop, where all the machines tools and measurement devices are table-top machines with high accuracySuccessful applications of ELID technology in the optics, semiconductor, mold and die, and micro-tools industriesSurface modifications as a future method for obtaining complex modifications of surfaces by using ELID in combination with other methodsArguably the first comprehensive review of this emerging technology, this book combines information drawn from experts and the literature to provide a practical reference for the field. The editors have put together a resource that anticipates many of the questions that will arise from the investigation of ELID methods and applications.

Handbook of Ceramics Grinding and Polishing meets the growing need in manufacturing industries for a clear understanding of the latest techniques in ceramics processing. The properties of ceramics make them very useful as components-they withstand high temperatures and are durable, resistant to wear, chemical degradation, and light. In recent years the use of ceramics has been expanding, with applications in most industry sectors that use machined parts, especially where corrosion-resistance is required, and in high temperature environments.

However, they are challenging to produce and their use in high-precision manufacturing often requires adjustments to be made at the micro and nano scale. This book helps ceramics component producers to do cost-effective, highly precise machining. It provides a thorough grounding in the fundamentals of ceramics-their properties and characteristics-and of the abrasive processes used to manipulate their final shape as well as the test procedures vital for success.

The second edition has been updated throughout, with the latest developments in technologies, techniques, and materials. The practical nature of the book has also been enhanced; numerous case studies illustrating how manufacturing (machining) problems have been handled are complemented by a highly practical new chapter on the selection and efficient use of machine tools.

Provides readers with experience-based insights into complex and expensive processes, leading to improved quality control, lower failure rates, and cost savings Covers the fundamentals of ceramics side-by-side with processing issues and machinery selection, making this book an invaluable guide for downstream sectors evaluating the use of ceramics, as well as those involved in the manufacturing of structural ceramics Numerous case studies from a wide range of applications (automotive, aerospace, electronics, medical devices)

Grinding is a crucial technology that employs specific abrasive processes for the fabrication of advanced products and surfaces. Handbook of Machining with Grinding Wheels, Second Edition highlights important industry developments that can lead to improved part quality, higher productivity, and lower costs. Divided into two parts, the book begins with an explanation of grinding behavior and ends with a focus on new and emerging industrial applications. While the first edition focused on the basics of abrasive machining technology and presented a unified approach to machining with grinding wheels, the second edition ties in the continued need for traditional processes in conjunction with the latest applications. This book highlights new research topics that include: nanotechnology, alternative energy, and additive manufacturing, compares related approaches, and provides numerous references throughout the book.New in the Second Edition: Contains the latest information on abrasives, bonds, and dressingUpdates classic stability lobes for grindingIntroduces a new method for tracking dynamic instability in centerless grindingProvides a section in the chapter on ultrasonic-assisted grinding, which contains recent work on modelling of the processAdds material on fluid cooling Presents experimental results for in-process feedback to the grinding process Includes new examples on grinding machine technology (particularly for dressing)A single source reference covering every aspect of the grinding process, Handbook of Machining with Grinding Wheels functions as a definitive guide to grinding technology for both practicing engineers and students studying graduate-level courses (such as abrasive machining; grinding R&D; metal removal processes; machining of brittle materials; and principles of cutting).