P.K. Mallick - Böcker

Research into the manufacture of lightweight automobiles is driven by the need to reduce fuel consumption to preserve dwindling hydrocarbon resources without compromising other attributes such as safety, performance, recyclability and cost. Materials, design and manufacturing for lightweight vehicles will make it easier for engineers to not only learn about the materials being considered for lightweight automobiles, but also to compare their characteristics and properties.Part one discusses materials for lightweight automotive structures with chapters on advanced steels for lightweight automotive structures, aluminium alloys, magnesium alloys for lightweight powertrains and automotive structures, thermoplastics and thermoplastic matrix composites and thermoset matrix composites for lightweight automotive structures. Part two reviews manufacturing and design of lightweight automotive structures covering topics such as manufacturing processes for light alloys, joining for lightweight vehicles, recycling and lifecycle issues and crashworthiness design for lightweight vehicles.With its distinguished editor and renowned team of contributors, Materials, design and manufacturing for lightweight vehicles is a standard reference for practicing engineers involved in the design and material selection for motor vehicle bodies and components as well as material scientists, environmental scientists, policy makers, car companies and automotive component manufacturers.Provides a comprehensive analysis of the materials being used for the manufacture of lightweight vehicles whilst comparing characteristics and propertiesExamines crashworthiness design issues for lightweight vehicles and further emphasises the development of lightweight vehicles without compromising safety considerations and performanceExplores the manufacturing process for light alloys including metal forming processes for automotive applications

Materials, Design and Manufacturing for Lightweight Vehicles, Second Edition, features the requirements for processing each material type, explains the manufacture of different categories of components, and analyzes different component joining techniques. The properties of all materials, metals, polymers and composites currently used are included along with how each one influences structural design. The new edition also contains refinements to manufacturing processes in particular hot stamping of boron steel and aluminum alloy, and new chapters on designing lightweight automotive structures & lightweight materials for powertrains and electric vehicles.

With its distinguished editor and renowned team of contributors, this is a standard reference for practicing engineers involved in the design and material selection for motor vehicle bodies and components as well as material scientists, environmental scientists, policy makers, car companies and automotive component manufacturers.

Fully updated including emphasis on optimized production methods for steels, aluminum alloys, polymers and polymer composite Covers aspects related to the production of environmentally acceptable leading-edge automobiles Explores the manufacturing process for light alloys including metal forming processes for automotive applications as well as new developments in steel technology that are making advanced high strength steels more attractive for lightweight vehicles

Offers information on the fundamental principles, processes, methods and procedures related to fibre-reinforced composites. The book presents a comparative view, and provides design properties of polymeric, metal, ceramic and cement matrix composites. It also gives current test methods, joining techniques and design methodologies.

The newly expanded and revised edition of Fiber-Reinforced Composites: Materials, Manufacturing, and Design presents the most up-to-date resource available on state-of-the-art composite materials. This book is unique in that it not only offers a current analysis of mechanics and properties, but also examines the latest advances in test methods, applications, manufacturing processes, and design aspects involving composites.This third edition presents thorough coverage of newly developed materials including nanocomposites. It also adds more emphasis on underlying theories, practical methods, and problem-solving skills employed in real-world applications of composite materials. Each chapter contains new examples drawn from diverse applications and additional problems to reinforce the practical relevance of key concepts. New in The Third Edition: Contains new sections on material substitution, cost analysis, nano- and natural fibers, fiber architecture, and carbon-carbon compositesProvides a new chapter on polymer-based nanocompositesAdds new sections on test methods such as fiber bundle tests and interlaminar fracture measurements Expands sections on manufacturing fundamentals, thermoplastics matrix composites, and resin transfer molding Maintaining the trademark quality of its well-respected and authoritative predecessors, Fiber-Reinforced Composites: Materials, Manufacturing, and Design, Third Edition continues to provide a unique interdisciplinary perspective and a logical approach to understanding the latest developments in the field.

Automotive Composites addresses the materials, design and manufacturing of fiber-reinforced composites (FRCs) for structural automotive applications. The use of composites in the automotive industry is critically important for the design of lightweight structures to meet fuel economy standards, reduce greenhouse gas emissions and increase battery range in electric vehicles. This book discusses key issues around the manufacturing and mass-scale application of these composites in the automotive industry.FEATURESTeaches basic principles of FRCs for determining their mechanical and thermal behaviorsDescribes the manufacturing processes suitable for mass production of automotive composite componentsDiscusses the joining of automotive composites with themselves and with other materials in the multimaterial construction of future automobilesConsiders the material selection process, recycling and cost issuesIncludes multiple application examples around manufacturing and the design process and the performance characteristics of automotive composites vis-à-vis steels and aluminum alloysOffers end-of-chapter problems and worked examplesThis textbook is aimed at mechanical and materials engineering students studying automotive composites as well as professional engineers developing these materials for industry application. A solutions manual and figure slides are available to adopting professors.

Polymer matrix composites are finding increasing number of applications due to their high weight-saving potential as well as unique characteristics, such as high strength-to-density ratio, fatigue resistance, high damping factor, and freedom from corrosion. While many textbooks are available on the mechanics of polymer matrix composites, few cover their processing.Processing of Polymer Matrix Composites fills this gap. The book focuses on the major manufacturing processes used for polymer matrix composites and describes process details, process parameters and their effects on properties and process-induced defects, and analytical and experimental methods used for understanding process conditions. The book describes fibers, thermosetting and thermoplastic polymers, and interface characteristics that are important from the standpoint of both design and processing. It also emphasizes the applications of process fundamentals for both continuous fiber and short fiber polymer matrix composites. In addition the book considers quality inspection methods, tooling, and manufacturing costs and environmental and safety issues.

Polymer matrix composites are finding increasing number of applications due to their high weight-saving potential as well as unique characteristics, such as high strength-to-density ratio, fatigue resistance, high damping factor, and freedom from corrosion. While many textbooks are available on the mechanics of polymer matrix composites, few cover their processing.Processing of Polymer Matrix Composites fills this gap. The book focuses on the major manufacturing processes used for polymer matrix composites and describes process details, process parameters and their effects on properties and process-induced defects, and analytical and experimental methods used for understanding process conditions. The book describes fibers, thermosetting and thermoplastic polymers, and interface characteristics that are important from the standpoint of both design and processing. It also emphasizes the applications of process fundamentals for both continuous fiber and short fiber polymer matrix composites. In addition the book considers quality inspection methods, tooling, and manufacturing costs and environmental and safety issues.