Suresh K. Bhargava – författare

This book is tailored designed for both researchers as well as academics teaching or introducing Advanced Manufacturing course to their classrooms. It presents the current state of research in this field of research and major challenges identified so far, for the integration of additive manufacturing into chemical processes. Unique capability of transforming materials into functional devices with specific geometry using the emerging additive manufacturing technologies has stimulated significant interest in biology, engineering and materials science, to provide custom-made designs for tailored applications. However, the applications of this emerging technology in the field of chemical sciences and engineering have started very recently. Therefore, the major focus of this book is to introduce the basic principles of additive manufacturing practices as well as advent into conventional chemical processes and various unit operations. The potential advantage of introducing these additive manufacturing technologies has the potential to scale down large scale chemical processes into small scale, which offers several advantages including lower foot print, waste reduction and efficient heat integration as well as distributed chemical manufacturing.

This book is tailored designed for both researchers as well as academics teaching or introducing Advanced Manufacturing course to their classrooms. It presents the current state of research in this field of research and major challenges identified so far, for the integration of additive manufacturing into chemical processes. Unique capability of transforming materials into functional devices with specific geometry using the emerging additive manufacturing technologies has stimulated significant interest in biology, engineering and materials science, to provide custom-made designs for tailored applications. However, the applications of this emerging technology in the field of chemical sciences and engineering have started very recently. Therefore, the major focus of this book is to introduce the basic principles of additive manufacturing practices as well as advent into conventional chemical processes and various unit operations. The potential advantage of introducing these additive manufacturing technologies has the potential to scale down large scale chemical processes into small scale, which offers several advantages including lower foot print, waste reduction and efficient heat integration as well as distributed chemical manufacturing. 

This book is tailored designed for both researchers as well as academics teaching or introducing Advanced Manufacturing course to their classrooms. It presents the current state of research in this field of research and major challenges identified so far, for the integration of additive manufacturing into chemical processes. Unique capability of transforming materials into functional devices with specific geometry using the emerging additive manufacturing technologies has stimulated significant interest in biology, engineering and materials science, to provide custom-made designs for tailored applications. However, the applications of this emerging technology in the field of chemical sciences and engineering have started very recently. Therefore, the major focus of this book is to introduce the basic principles of additive manufacturing practices as well as advent into conventional chemical processes and various unit operations. The potential advantage of introducing these additive manufacturing technologies has the potential to scale down large scale chemical processes into small scale, which offers several advantages including lower foot print, waste reduction and efficient heat integration as well as distributed chemical manufacturing.

This book highlights the challenges to their efficient and sustainable production which impact climate, habitats, human living, future minerals availability, biodiversity and working conditions. This article evaluates the role of additive manufacturing in the sustainable production of critical minerals. An essential physical technology of the fourth industrial revolution, additive manufacturing is a transformative technology capable of enabling the complete redesign and rejuvenation of critical mineral industries towards a cleaner, more affordable, and resource-abundant future. In the mining of critical minerals, additive manufacturing enables automated exploration and mapping of critical mineral reserves using innovative robot and drone designs. It also enables process-wide automation and optimization in mining operations, facilitates better understanding of geology and rock mechanics, and opens new avenues for the research and development of independent remote mining bases. In the mineralogical and metallurgical processing of critical minerals, additive manufacturing enables the manufacture of high-performance, lightweight, wear-resistant, corrosion-resistant, low-cost, and recyclable tools and equipment and capabilities for their on-site repair, remanufacture and customization. Additive manufacturing enables the development of new mineralogical and metallurgical processes through rapid prototyping and presents new opportunities for metal recycling and their re-extraction from waste streams. Thus, additive manufacturing can make critical mineral production more efficient and sustainable by improvement in overall process efficiencies, reduction in energy, and water consumption, minimization, or remediation of waste streams, and reduction in operational and maintenance costs, and greenhouse gas emissions.

This book highlights the challenges to their efficient and sustainable production which impact climate, habitats, human living, future minerals availability, biodiversity and working conditions. This article evaluates the role of additive manufacturing in the sustainable production of critical minerals. An essential physical technology of the fourth industrial revolution, additive manufacturing is a transformative technology capable of enabling the complete redesign and rejuvenation of critical mineral industries towards a cleaner, more affordable, and resource-abundant future. In the mining of critical minerals, additive manufacturing enables automated exploration and mapping of critical mineral reserves using innovative robot and drone designs. It also enables process-wide automation and optimization in mining operations, facilitates better understanding of geology and rock mechanics, and opens new avenues for the research and development of independent remote mining bases. In the mineralogical and metallurgical processing of critical minerals, additive manufacturing enables the manufacture of high-performance, lightweight, wear-resistant, corrosion-resistant, low-cost, and recyclable tools and equipment and capabilities for their on-site repair, remanufacture and customization. Additive manufacturing enables the development of new mineralogical and metallurgical processes through rapid prototyping and presents new opportunities for metal recycling and their re-extraction from waste streams. Thus, additive manufacturing can make critical mineral production more efficient and sustainable by improvement in overall process efficiencies, reduction in energy, and water consumption, minimization, or remediation of waste streams, and reduction in operational and maintenance costs, and greenhouse gas emissions.

Dieses Buch ist speziell für Forscher sowie Lehrende konzipiert, die einen Fortgeschrittenen-Fertigungs-Kurs in ihren Klassen unterrichten oder einführen. Es präsentiert den aktuellen Forschungsstand in diesem Forschungsbereich und die bisher identifizierten Hauptprobleme für die Integration der additiven Fertigung in chemische Prozesse. Die einzigartige Fähigkeit, Materialien mithilfe aufkommender additiver Fertigungstechnologien in funktionale Bauteile mit spezifischer Geometrie zu verwandeln, hat in Biologie, Ingenieurwissenschaften und Materialwissenschaften erhebliches Interesse geweckt, um maßgeschneiderte Designs für spezifische Anwendungen zu erstellen. Die Anwendungen dieses aufstrebenden Fertigungsverfahren im Bereich der chemischen Wissenschaften und des Ingenieurwesens sind im Anfangssdtadium. Daher liegt der Hauptfokus dieses Buches darauf, die grundlegenden Prinzipien der additiven Fertigungsverfahren sowie den Einsatz in konventionelle chemische Prozesse und verschiedeneVerfahrenstechniken einzuführen. Der potenzielle Vorteil der Anwendung dieser additiven Fertigungstechnologien besteht darin, großtechnisch chemische Prozesse herunterzuskalieren, was mehrere Vorteile bietet, darunter eine geringere Flächenbedarf, Abfallreduktion, effiziente Wärmeintegration und dezentrale chemische Fertigung. Was ist Additive Fertigung?Additive Fertigung (engl.: additive manufacturing, AM) – weitgehend auch als 3D-Druck bezeichnet – ist ein aufstrebendes und innovatives Fertigungsverfahren, das sich grundlegend von konventionellen Herstellungsprozessen unterscheidet und der Forschung und Industrie zu völlig neuen Möglichkeiten verhilft. Bauteile werden Schicht für Schicht aufgebaut und entstehen nicht wie bei herkömmlichen Verfahren durch Abtrag von Material (zum Beispiel durch fräsende Bearbeitung). Dadurch ergibt sich eine enorme Flexibilität und Designfreiheit beispielsweise bei der Herstellung von Prototypen und auch zunehmend in der Serienfertigung. Die Zukunft der additiven Fertigung Die additive Fertigung zählt zu den starken Wachstumsfeldern innerhalb der Produktion. Führende Marktberichte sagen ein durchschnittliches jährliches Wachstum von ca. 20 Prozent für die nächsten fünf Jahre voraus. Das Fraunhofer IGCV geht dabei davon aus, dass dieses Branchenwachstum der additiven Fertigung nicht nur in einem spezifischen Industriezweig zu beobachten sein wird. Vielmehr ist davon auszugehen, dass in allen Industriezweigen der Einsatz additiver Fertigungsverfahren zunehmen wird. Im Jahr 2022 wurden zur Zukunft der additiven Fertigung zwei Studien (An Additive Manufacturing Breakthrough & The Futures of Metal Additive Manufacturing 2030)   veröffentlicht, bei denen das Fraunhofer IGCV Zuarbeiten geleistet hat. Die additive Fertigung zählt zu den starken Wachstumsfeldern innerhalb der Produktion. Führende Marktberichte sagen ein durchschnittliches jährliches Wachstum von ca. 20 Prozent für die nächsten fünf Jahre voraus. Das Fraunhofer IGCV geht dabei davon aus, dass dieses Branchenwachstum der additiven Fertigung nicht nur in einem spezifischen Industriezweig zu beobachten sein wird. Vielmehr ist davon auszugehen, dass in allen Industriezweigen der Einsatz additiver Fertigungsverfahren zunehmen wird. Im Jahr 2022 wurden zur Zukunft der additiven Fertigung zwei Studien (An Additive Manufacturing Breakthrough & The Futures of Metal Additive Manufacturing 2030)   veröffentlicht, bei denen das Fraunhofer IGCV Zuarbeiten geleistet hat.