European Federation of Corrosion (EFC) Series – serie

Corrosion-under-insulation (CUI) refers to the external corrosion of piping and vessels that occurs underneath externally clad/jacketed insulation as a result of the penetration of water. By its very nature CUI tends to remain undetected until the insulation and cladding/jacketing is removed to allow inspection or when leaks occur. CUI is a common problem shared by the refining, petrochemical, power, industrial, onshore and offshore industries.In the first edition of this book published in 2008, the EFC Working Parties WP13 and WP15 engaged together to provide guidelines on managing CUI with contributions from a number of European refining, petrochemical and offshore companies. The guidelines are intended for use on all plants and installation that contain insulated vessels, piping and equipment. The guidelines cover a risk-based inspection methodology for CUI, inspection techniques and recommended best practice for mitigating CUI, including design of plant and equipment, coatings and the use of thermal spray techniques, types of insulation, cladding/jacketing materials and protection guards. The guidelines also include case studies.The original document first published in 2008 was very successful and provided an important resource in the continuing battle to mitigate CUI. Many members of the EFC corrosion community requested an update and this has taken between 18-24 months to do so. Hopefully this revised document will continue to serve the community providing a practical source of information on how to monitor and manage insulated systems.

Engineering Tools for Corrosion: Design and Diagnosis proposes models and equations derived from theory. It includes discussions of the estimation of main corrosion parameters for corrosion rate, electrochemical constraints, thresholds limits and initiation time. The algorithms proposed are the conjugation of theory and engineering practice resulting from research and professional activities carried out by the author for almost four decades.

Presents a rational approach to the corrosion prediction and evaluation dilemma Illustrates new models and algorithms for quantitative estimation of corrosion related factors and parameters Includes the design and interpretation of accelerated corrosion tests

Corrosion Under Insulation (CUI) Guidelines: Technical Guide for Managing CUI, Third Edition, Volume 55 builds upon the success of the first two editions to provide a fully up-to-date, practical source of information on how to monitor and manage insulated systems. In the first edition of this book published in 2008, the EFC Working Parties WP13 and WP15 engaged together to provide guidelines on managing CUI with contributions from a number of European refining, petrochemical, and offshore companies. The guidelines were intended for use on all plants and installations that contain insulated vessels, piping, and equipment, and cover a risk-based inspection methodology for CUI, inspection techniques, and recommended best practices for mitigating CUI.

The guidelines include design of plant and equipment, coatings and the use of thermal spray techniques, types of insulation, cladding/jacketing materials, and protection guards. Corrosion-under-insulation (CUI) refers to the external corrosion of piping and vessels that occurs underneath externally clad/jacketed insulation as a result of the penetration of water. By its very nature CUI tends to remain undetected until the insulation and cladding/jacketing is removed to allow inspection, or when leaks occur. CUI is a common problem shared by the refining, petrochemical, power, industrial, onshore and offshore industries.

Provides revised and updated technical guidance on managing CUI provided by EFC Working Parties 13 and 15 Discusses the standard approach to risk based inspection methodology Presents the argument that CUI is everywhere, and looks at mitigating actions that can be started from the onset Includes a wide array of concepts of corrosion mitigation

Nuclear Corrosion: Research, Progress and Challenges, part of the "Green Book� series of the EFC, builds upon the foundations of the very first book published in this series in 1989 ("Number 1 - Corrosion in the Nuclear Industry�). This newest volume provides an overview on state-of-the-art research in some of the most important areas of nuclear corrosion. Chapters covered include aging phenomena in light water reactors, reprocessing plants, nuclear waste disposal, and supercritical water and liquid metal systems. This book will be a vital resource for both researchers and engineers working within the nuclear field in both academic and industrial environments. Discusses industry related aspects of materials in nuclear power generation and how these materials react with the environment Provides comprehensive coverage of the topic as written by noted experts in the field Includes coverage of nuclear waste corrosion

Mechanical and Electro-chemical Interactions under Tribocorrosion: From Measurements to Modelling for Building a Relevant Monitoring Approach looks at progress in the field of tribocorrosion. The work is a result of the efforts of the European tribocorrosion community gathered under the auspices of the European Corrosion Federation (EFC) within WP18 Tribocorrosion. In addition to the handbook, Testing Tribocorrosion of Passivating Materials Supporting Research and industrial Innovation published in 2012, this release describes the latest scientific approaches recognized and validated experimentally to address tribocorrosion. Sections look at the phenomena of coupling through an understanding of the associated mechanisms and how to identify variables.

Final sections cover strategies to control and/or extend the life of structures in a multi-process coupling situation and an in-depth description of the current state-of-the-art on modeling approaches of tribocorrosion.

Reviews the multidisciplinary basics of tribocorrosion Includes insights into novel experimental approaches Provides insights into advanced modeling techniques of tribocorrosion Looks at the implication of results in the development of the monitoring of tribocorrosion

Corrosion in Amine Treating Units, Second Edition presents a fully updated resource with a broadened focus that includes corrosion in not only refining operations, but also in oil and gas production. New sections have been added on inhibition, corrosion modeling and metallic coatings. More detailed descriptions of the degradation mechanisms and Integrity Operating Windows (IOW) are now included, as is more in-depth information on guidelines for what sections and locations are most vulnerable to corrosion and how to control corrosion in amine units e.g., using corrosion Loop descriptions and providing indicative integrity operating windows for operation to achieve a suitable life expectance. Provides new insights on the degradation mechanisms occurring in amine treating units and the locations within the unit where they occur Discusses how to mitigate and control corrosion in amine units Provides guidance for setting up corrosion control documents and inspection and maintenance plans for amine treating units

Corrosion Modelling with Cellular Automata�bridges the gap between finer scales based on atomic physics and the larger-scale based on physico-chemical properties of materials and their environments. The book describes the simulation and modeling of corrosion phenomena by cellular automata and underlines the collaborative and interdisciplinary relationships that underpin them. It explores the major achievements that have been performed to date, covers basic knowledge on cellular automata and corrosion phenomena, and includes sections on CA modeling of generalized and uniform corrosion in 2D and 3D under various conditions, including aqueous environments and high temperature processes.

Finals sections present examples on the use of cellular automata for modeling localized corrosion as well as recent developments on intergranular corrosion. There is also a review on the use of CA for modeling pitting corrosion.

Focuses on the use of cellular automata for modeling corrosion Covers recent advances in modeling generalized corrosion with cellular automata Illustrates how cellular automata can be used to model localized corrosion (pitting and intergranular corrosion) Spans various length scales from atomistic to mesoscale

Corrosion Management of Seawater Cooling Systems, Volume 71 provides an overview on main seawater heat exchanger systems, different forms of corrosion, biocide treatments, corrosion, scale inhibitors, materials used, coatings and cathodic protection, maintenance, and monitoring and control. The book will be a valuable reference resource for academics, technicians and engineers who are interested in the corrosion management of seawater cooling systems. The evolution of practices in terms of sustainability, materials choice, treatment selection and changes to regulations have demonstrated the need to establish this new guide on recommended best practices that support corrosion management and the development of seawater heat exchangers.

Seawater is considered an attractive resource for utilities in many industries such as power plants, refineries and chemical plants. Seawater cooling systems are used in heat exchangers, in once-through cooling water systems, and for recirculating cooling water systems. The metallurgy and materials used in these facilities need to be compatible with seawater and allow good corrosion control. As seawater composition and suspended solids can cause corrosion, scaling, fouling, microbiological growth and macrofouling problems, this book is a necessary addition to the conversation.

Covers key technological developments in corrosion management of seawater cooling systemsIncludes coverage of seawater heat exchangers<Provides information on many different forms of corrosionPresents tactics for the selection of materials, corrosion protections (inhibitors, coatings, cathodic protection)Discusses maintenance, control, monitoring and inspection

Bridging the Gap: Corrosion Science For Heritage Contexts explores the decision-making processes for preserving heritage metals while also examining the collaborative, interdisciplinary relationships that underpin them. Through themed chapters, the book is designed to develop and strengthen collaboration between these three groups of professionals, creating a synergy that benefits research and practice for the preservation of heritage metals. It builds an overview of metals conservation across a broad range of heritage contexts, from indoor museum displays to fixed outdoor structures and moving objects.Researchers and practitioners provide critical insights into corrosion problems within heritage, current corrosion mitigation procedures, and the evidence supporting best practice guidance. The book will be a valuable reference resource for corrosion and corrosion protection scientists, heritage preservation scientists, conservation practitioners, and students studying preservation of cultural objects.Provides a detailed understanding of recent advancements and the benefits of a multidisciplinary approach to addressing future challengesPresents a contextual understanding of the corrosion of a range of heritage metals in different environmentsDiscusses novel characterization techniques as applied to heritage scienceOverviews innovative protection treatments in use and under developmentIncludes extensive case studies from highly qualified experts who deal with numerous issues on the conservation of metal artifacts

Electronics Use in Harsh Environments: Challenges and Perspectives provides a state-of-the-art review on environmental reliability issues in electronics in different technological applications due to exposure in harsh environments. This is an important issue today in relation to both high (power electronics) and low voltage applications as well as in connection with their use in various industrial sectors such as wind energy, solar, automotive, transport, and consumer electronic sectors. The book takes an application-based approach and covers environmental reliability studies in power electronics systems and components. Chapters focus on current applications, environmental reliability issues, and remedial measures that are available.Relevant issues related to electronic processing/material use and corrosion issues, failure mechanisms due to high voltage, and thermal incidents caused by corrosion issues are also discussed in detail. The book will be a valuable reference source for academic and industrial researchers, materials scientists, and engineers, as well as corrosion specialists and all those involved in electronic reliability studies and electrification issues in transport, consumer goods and energy sectors.

Focuses on humidity and corrosion-induced failures in electronic applicationsDiscusses important component level problems such as IGBTs, integrated circuits, mechanistic aspects, and material and process related issuesCovers this highly interdisciplinary field, with contributions from authors in different scientific backgrounds such as electronics, materials, and corrosion

Biocorrosion refers to corrosion influenced by bacteria adhering to surfaces in biofilms. Biocorrosion is a major problem in areas such as cooling systems and marine structures where biofilms can develop. This book summarises key recent research in this subject. Part one looks at theories of biocorrosion and measurement techniques. Part two discusses how bacteria and biofilms result in biocorrosion. The final part of the book includes case studies of biocorrosion in areas as diverse as buildings, fuels, marine environments and cooling systems. Provides a detailed overview of biocorrosion and the different scientific and/or industrial problems related to microbially induced corrosion Introduces a variety of investigative techniques and methodologies that are employed in diagnosing and evaluating microbially induced corrosion Includes case studies on: biodeterioration of building materials; biocorrosion issues associated with diesel and biofuels; marine biocorrosion; corrosion of open recirculating cooling water systems and cooling system components; the effect of H2S on steel corrosion

The conservation of metallic archaeological and historic artefacts is a major challenge whether they are ancient bronzes or relics of our more recent industrial past. Based on the work of Working Party 21 Corrosion of Archaeological and Historical Artefacts within the European Federation of Corrosion (EFC), this important book summarises key recent research on analytical techniques, understanding corrosion processes and preventing the corrosion of cultural heritage metallic artefacts.After an introductory part on some of the key issues in this area, part two reviews the range of analytical techniques for measuring and analysing corrosion processes, including time resolved spectroelectrochemistry, voltammetry and laser induced breakdown spectroscopy. Part three reviews different types of corrosion processes for a range of artefacts, whilst part four discusses on-site monitoring techniques. The final part of the book summaries a range of conservation techniques and strategies to conserve cultural heritage metallic artefacts.Corrosion and conservation of cultural heritage metallic artefacts is an important reference for all those involved in archaeology and conservation, including governments, museums as well as those undertaking research in archaeology and corrosion science.Summarises key research on analytical techniques for measuring and analysing corrosion processesProvides detailed understanding of corrosion processes and corrosion preventionDiscusses on-site monitoring techniques

Using reference electrodes to monitor the electrochemical potential of steel reinforcement in concrete is a well established technique for assessing the severity of corrosion and for controlling cathodic protection systems. This report gives a state-of-the-art overview of the electrochemical and physical characteristics and performance of embeddable reference electrodes for concrete, and the method used for installing them.The report first reviews electrochemical potential and reference electrodes in general. It then assesses the different types of reference electrodes for concrete. Finally, it considers key issues such as location and quality control which need to be considered when installing reference electrodes in steel-reinforced concrete structures.

The European Federation of Corrosion’s Working Party on Surface Science and the Mechanisms of Corrosion and Protection (EFC WP6) has defined, as one of its objectives, the development of a reference material and reference guidelines for the application of electrochemical scanning tunnelling microscopy (EC-STM) in corrosion science. The use of EC-STM to study the relationship between surface structure and surface reactivity in situ on electrodes in contact with an electrolyte is of major importance in corrosion research. This report describes the reference material and procedural guidelines required to use this technique effectively. STM-users are instructed how to obtain high resolution data on a carefully prepared copper single-crystal surface.

The corrosion of carbon steels in amine units used for gas treatment in refining operations is a major problem for the petrochemical industry. Maximising amine unit reliability, together with improving throughput, circulation and treatment capacity, requires more effective ways of measuring and predicting corrosion rates. However, there has been a lack of data on corrosion. This valuable report helps to remedy this lack of information by summarising findings from over 30 plants. It covers such amine types as methyl diethanolamine (MDEA), diethanolamine (DEA), monoethanolamine (MEA) and di-isopropanolamine (DIPA), and makes recommendations on materials and process parameters to maximise amine unit efficiency and reliability.