Woodhead Publishing Series in Metals and Surface Engineering – serie

Unlike electroplating, electroless plating allows uniform deposits of coating materials over all surfaces, regardless of size, shape and electrical conductivity. Electroless copper and nickel-phosphorus deposits provide protective and functional coatings in industries as diverse as electronics, automotive, aerospace and chemical engineering. This book discusses the latest research in electroless depositions.After an introductory chapter, part one focuses on electroless copper depositions reviewing such areas as surface morphology and residual stress, modelling surface structure, adhesion strength of electroless copper deposit, electrical resistivity and applications of electroless copper deposits. Part two goes on to look at electroless nickel-phosphorus depositions with chapters on the crystallisation of nickel-phosphorus deposits, modelling the thermodynamics and kinetics of crystallisation of nickel-phosphorus deposits, artificial neural network (ANN) modelling of crystallisation temperatures, hardness evolution of nickel-phosphorus deposits and applications of electroless nickel-phosphorus plating.Written by leading experts in the field Electroless copper and nickel-phosphorus plating: Processing, characterisation and modelling is an invaluable guide for researchers studying electroless deposits or materials science as well as for those working in the chemical, oil and gas, automotive, electronics and aerospace industries.Written by leading experts in the field, this important book reviews the deposition process and the key properties of electroless copper and nickel-phosphorus deposits as well as their practical applicationsChapters review areas such as surface morphology and residual stress, modelling surface structure, crystallisation of nickel-phosphorus deposits and hardness evolutionAn invaluable guide for researchers studying electroless deposits or materials science as well as for those working in the chemical, oil and gas, automotive, electronics and aerospace industries

Effective coatings are essential to counteract the effects of corrosion and degradation of exposed materials in high-temperature environments such as gas turbine engines. Thermal barrier coatings reviews the latest advances in processing and performance of thermal barrier coatings, as well as their failure mechanisms.Part one reviews the materials and structures of thermal barrier coatings. Chapters cover both metallic and ceramic coating materials as well as nanostructured coatings. Part two covers established and advanced processing and spraying techniques, with chapters on the latest advances in plasma spraying and plasma vapour deposition as well as detonation gun spraying. Part three discusses the performance and failure of thermal barrier coatings, including oxidation and hot-corrosion, non-destructive evaluation and new materials, technologies and processes.With its distinguished editors and international team of contributors, Thermal barrier coatings is an essential reference for professional engineers in such industries as energy production, aerospace and chemical engineering as well as academic researchers in materials.

Many modern energy systems are reliant on the production, transportation, storage, and use of gaseous hydrogen. The safety, durability, performance and economic operation of these systems is challenged by operating-cycle dependent degradation by hydrogen of otherwise high performance materials. This important two-volume work provides a comprehensive and authoritative overview of the latest research into managing hydrogen embrittlement in energy technologies.Volume 1 is divided into three parts, the first of which provides an overview of the hydrogen embrittlement problem in specific technologies including petrochemical refining, automotive hydrogen tanks, nuclear waste disposal and power systems, and H2 storage and distribution facilities. Part two then examines modern methods of characterization and analysis of hydrogen damage and part three focuses on the hydrogen degradation of various alloy classesWith its distinguished editors and international team of expert contributors, Volume 1 of Gaseous hydrogen embrittlement of materials in energy technologies is an invaluable reference tool for engineers, designers, materials scientists, and solid mechanicians working with safety-critical components fabricated from high performance materials required to operate in severe environments based on hydrogen. Impacted technologies include aerospace, petrochemical refining, gas transmission, power generation and transportation.Summarises the wealth of recent research on understanding and dealing with the safety, durability, performance and economic operation of using gaseous hydrogen at high pressureReviews how hydrogen embrittlement affects particular sectors such as the petrochemicals, automotive and nuclear industriesDiscusses how hydrogen embrittlement can be characterised and its effects on particular alloy classes

The processing-microstructure-property relationships in steels continue to present challenges to researchers because of the complexity of phase transformation reactions and the wide spectrum of microstructures and properties achievable. This major two-volume work summarises the current state of research on phase transformations in steels and its implications for the emergence of new steels with enhanced engineering properties.Volume 1 reviews fundamentals and diffusion-controlled phase transformations. After a historical overview, chapters in part one discuss fundamental principles of thermodynamics, diffusion and kinetics as well as phase boundary interfaces. Chapters in part two go on to consider ferrite formation, proeutectoid ferrite and cementite transformations, pearlite formation and massive austenite-ferrite phase transformations. Part three discusses the mechanisms of bainite transformations, including carbide-containing and carbide-free bainite. The final part of the book considers additional driving forces for transformation including nucleation and growth during austenite-to-ferrite phase transformations, dynamic strain-induced ferrite transformations (DIST) as well as the effects of magnetic fields and heating rates.With its distinguished editors and distinguished international team of contributors, the two volumes of Phase transformations in steels is a standard reference for all those researching the properties of steel and developing new steels in such areas as automotive engineering, oil and gas and energy production.Discusses the fundamental principles of thermodynamics, diffusion and kineticsConsiders various transformations, including ferrite formation, proeutectoid ferrite and cementite transformationsConsiders additional driving forces for transformation including nucleation and growth during austenite-to-ferrite phase transformations

Many modern energy systems are reliant on the production, transportation, storage, and use of gaseous hydrogen. The safety, durability, performance and economic operation of these systems is challenged by operating-cycle dependent degradation by hydrogen of otherwise high performance materials. This important two-volume work provides a comprehensive and authoritative overview of the latest research into managing hydrogen embrittlement in energy technologies.Volume 2 is divided into three parts, part one looks at the mechanisms of hydrogen interactions with metals including chapters on the adsorption and trap-sensitive diffusion of hydrogen and its impact on deformation and fracture processes. Part two investigates modern methods of modelling hydrogen damage so as to predict material-cracking properties. The book ends with suggested future directions in science and engineering to manage the hydrogen embrittlement of high-performance metals in energy systems.With its distinguished editors and international team of expert contributors, Volume 2 of Gaseous hydrogen embrittlement of materials in energy technologies is an invaluable reference tool for engineers, designers, materials scientists, and solid mechanicians working with safety-critical components fabricated from high performance materials required to operate in severe environments based on hydrogen. Impacted technologies include aerospace, petrochemical refining, gas transmission, power generation and transportation.Summarises the wealth of recent research on understanding and dealing with the safety, durability, performance and economic operation of using gaseous hydrogen at high pressureChapters review mechanisms of hydrogen embrittlement including absorption, diffusion and trapping of hydrogen in metalsAnalyses ways of modelling hydrogen-induced damage and assessing service life

The problem of stress corrosion cracking (SCC), which causes sudden failure of metals and other materials subjected to stress in corrosive environment(s), has a significant impact on a number of sectors including the oil and gas industries and nuclear power production. Stress corrosion cracking reviews the fundamentals of the phenomenon as well as examining stress corrosion behaviour in specific materials and particular industries.The book is divided into four parts. Part one covers the mechanisms of SCC and hydrogen embrittlement, while the focus of part two is on methods of testing for SCC in metals. Chapters in part three each review the phenomenon with reference to a specific material, with a variety of metals, alloys and composites discussed, including steels, titanium alloys and polymer composites. In part four, the effect of SCC in various industries is examined, with chapters covering subjects such as aerospace engineering, nuclear reactors, utilities and pipelines.With its distinguished editors and international team of contributors, Stress corrosion cracking is an essential reference for engineers and designers working with metals, alloys and polymers, and will be an invaluable tool for any industries in which metallic components are exposed to tension, corrosive environments at ambient and high temperatures.Examines the mechanisms of stress corrosion cracking (SCC) presenting recognising testing methods and materials resistant to SCCAssesses the effect of SCC on particular metals featuring steel, stainless steel, nickel-based alloys, magnesium alloys, copper-based alloys and welds in steelsReviews the monitoring and management of SCC and the affect of SCC in different industries such as petrochemical and aerospace

Corrosion is an expensive and potentially dangerous problem in many industries. The potential application of different nanostructured materials in corrosion protection, prevention and control is a subject of increasing interest. Corrosion protection and control using nanomaterials explores the potential use of nanotechnology in corrosion control.The book is divided into two parts. Part one looks at the fundamentals of corrosion behaviour and the manufacture of nanocrystalline materials. Chapters discuss the impact of nanotechnology in reducing corrosion cost, and investigate the influence of various factors including thermodynamics, kinetics and grain size on the corrosion behaviour of nanocrystalline materials. There are also chapters on electrodeposition and the corrosion behaviour of electrodeposited nanocrystalline materials. Part two provides a series of case studies of applications of nanomaterials in corrosion control. Chapters review oxidation protection using nanocrystalline structures at various temperatures, sol- gel and self-healing nanocoatings and the use of nanoreservoirs and polymer nanocomposites in corrosion control.With its distinguished editors and international team of expert contributors, Corrosion protection and control using nanomaterials is an invaluable reference tool for researchers and engineers working with nanomaterials in a variety of industries including, aerospace, automotive and chemical engineering as well as academics studying the unique protection and control offered by nanomaterials against corrosion.Explores the potential use of nanotechnology and nanomaterials for corrosion prevention, protection and controlDiscusses the impact of nanotechnology in reducing corrosion cost and investigates various factors on the corrosion behaviour of nanocrystalline materialsProvides a series of case studies and applications of nanomaterials for corrosion control

Shape memory and superelastic alloys possess properties not present in ordinary metals meaning that they can be used for a variety of applications. Shape memory and superelastic alloys: Applications and technologies explores these applications discussing their key features and commercial performance. Readers will gain invaluable information and insight into the current and potential future applications of shape memory alloys.Part one covers the properties and processing of shape memory effect and superelasticity in alloys for practical users with chapters covering the basic characteristics of Ti-Ni-based and Ti-Nb-based shape memory and superelastic (SM/SE) alloys, the development and commercialisation of TiNi and Cu-based alloys, industrial processing and device elements, design of SMA coil springs for actuators before a final overview on the development of SM and SE applications. Part two introduces SMA application technologies with chapters investigating SMAs in electrical applications, hot-water supply, construction and housing, automobiles and railways and aerospace engineering before looking at the properties, processing and applications of Ferrous (Fe)-based SMAs. Part three focuses on the applications of superelastic alloys and explores their functions in the medical, telecommunications, clothing, sports and leisure industries. The appendix briefly describes the history and activity of the Association of Shape Memory Alloys (ASMA).With its distinguished editors and team of expert contributors, Shape memory and superelastic alloys: Applications and technologies is be a valuable reference tool for metallurgists as well as for designers, engineers and students involved in one of the many industries in which shape memory effect and superelasticity are used such as construction, automotive, medical, aerospace, telecommunications, water/heating, clothing, sports and leisure.Explores important applications of shape memory and superelastic alloys discussing their key features and commercial performanceAssesses the properties and processing of shape memory effect and superelasticity in alloys for practical users with chapters covering the basic characteristicsIntroduces SMA application technologies investigating SMAs in electrical applications, hot-water supply, construction and housing, automobiles and railways and aerospace engineering

Tensile strength, fatigue strength and ductility are important properties of nanostructured metallic materials, which make them suitable for use in applications where strength or strength-to-weight ratios are important. Nanostructured metals and alloys reviews the latest technologies used for production of these materials, as well as recent advances in research into their structure and mechanical properties.One of the most important issues facing nanostructured metals and alloys is how to produce them. Part one describes the different methods used to process bulk nanostructured metals and alloys, including chapters on severe plastic deformation, mechanical alloying and electrodeposition among others. Part two concentrates on the microstructure and properties of nanostructured metals, with chapters studying deformation structures such as twins, microstructure of ferrous alloys by equal channel angular processing, and characteristic structures of nanostructured metals prepared by plastic deformation. In part three, the mechanical properties of nanostructured metals and alloys are discussed, with chapters on such topics as strengthening mechanisms, nanostructured metals based on molecular dynamics computer simulations, and surface deformation. Part four focuses on existing and developing applications of nanostructured metals and alloys, covering topics such as nanostructured steel for automotives, steel sheet and nanostructured coatings by spraying.With its distinguished editor and international team of contributors, Nanostructured metals and alloys is a standard reference for manufacturers of metal components, as well as those with an academic research interest in metals and materials with enhanced properties.

Fundamentals of Aluminium Metallurgy: Recent Advances updates the very successful book Fundamentals of Aluminium Metallurgy. As the technologies related to casting and forming of aluminum components are rapidly improving, with new technologies generating alternative manufacturing methods that improve competitiveness, this book is a timely resource. Sections provide an overview of recent research breakthroughs, methods and techniques of advanced manufacture, including additive manufacturing and 3D printing, a comprehensive discussion of the status of metalcasting technologies, including sand casting, permanent mold casting, pressure diecastings and investment casting, and recent information on advanced wrought alloy development, including automotive bodysheet materials, amorphous glassy materials, and more.

Target readership for the book includes PhD students and academics, the casting industry, and those interested in new industrial opportunities and advanced products.

Includes detailed and specific information on the processing of aluminum alloys, including additive manufacturing and advanced casting techniques Written for a broad ranging readership, from academics, to those in the industry who need to know about the latest techniques for working with aluminum Comprehensive, up-to-date coverage, with the most recent advances in the industry

Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications.

Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys and precious metals.

With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering.

Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding and sintering Comprehensively examines quality issues, such as feedstock characterization, modeling and simulation, common defects and carbon content control

Techniques for Corrosion Monitoring, Second Edition, reviews electrochemical techniques for corrosion monitoring, such as polarization techniques, potentiometric methods, electrochemical noise and harmonic analyses, galvanic sensors, differential flow through cells and multielectrode systems. Other sections analyze the physical or chemical methods of corrosion monitoring, including gravimetric, radioactive tracer, hydrogen permeation, electrical resistance and rotating cage techniques, and examine corrosion monitoring in special environments such as microbial systems, concrete and soil, and remote monitoring and model predictions. A final group of chapters case studies covering ways in which corrosion monitoring can be applied to engine exhaust systems, cooling water systems, and more.

With its distinguished editor and international team of contributors, this book is a valuable reference guide for engineers and scientific and technical personnel who deal with corrosion in such areas as automotive engineering, power generation, water suppliers and the petrochemical industry.

Provides an in-depth presentation of what current corrosion monitoring techniques are available Presents insights into how to choose the best technique(s) for specific corrosion monitoring needs Includes case studies that highlight the main issues Serves as a valuable reference guide for engineers and scientific and technical personnel who deal with corrosion

Advances in Cold Spray: A Coating Deposition and Additive Manufacturing Process, Second Edition reviews the fundamental processes and recent advances made in the field of cold spray. This fully updated edition now includes a special chapter on Cold Spray Additive Manufacturing, along with advancements in impact modeling and simulation that allow a better understanding of the cold spray bonding mechanisms, powder synthesis and predictive modeling to improve the engineering of cold spray powders. In addition, materials properties data is a backbone of this book because the advanced cold spray materials have proven to be comparable to wrought and enable cold spray to be incorporated into structural applications for near-net shape parts production as well as for repair.

Finally, numerous modern applications of cold spray representative of the Electronics, Medical, Petrochemical, Nuclear, Aerospace, Automotive, and Additive Manufacturing industries are presented.

Provides information on the fundamentals of cold spray as an additive manufacturing process Presents the significant increase in properties of cold spray materials achieved to date Discusses recent advancements in cold spray powders, equipment, automation, modeling and simulation and the expansion of applications

Thermal Barrier Coatings, Second Edition plays a critical role in counteracting the effects of corrosion and degradation of exposed materials in high-temperature environments such as gas turbine and aero-engines. This updated edition reviews recent advances in the processing and performance of thermal barrier coatings, as well as their failure mechanisms. Novel technologies for the manufacturing of thermal barrier coatings (TBCs) such as plasma spray-physical vapor deposition and suspension plasma spray, are covered, as well as severe degradation of TBCs caused by CMAS attack. In addition to discussions of new materials and technologies, an outlook about next generation TBCs, including T/EBCs is discussed.This edition will provide the fundamental science and engineering of thermal barrier coatings for researchers in the field of TBCs, as well as students looking for a tutorial. Includes coverage of emerging materials, such as rare-earth doped ceramics Presents the latest on plasma spray-physical vapor deposition and suspension (solution precursor) Discusses the degradation of TBCs caused by CMAS attack and its protection Looks at thermally environmental barrier coatings, interdiffusion and diffusion barrier

Iron Ore: Mineralogy, Processing and Environmental Sustainability, Second Edition covers all aspects surrounding the second most important commodity behind oil. As an essential input for the production of crude steel, iron ore feeds the world's largest trillion-dollar-a-year metal market and is the backbone of the global infrastructure. The book explores new ore types and the development of more efficient processes/technologies to minimize environmental footprints. This new edition includes all new case studies and technologies, along with new chapters on the chemical analysis of iron ore, thermal and dry beneficiation of iron ore, and discussions of alternative iron making technologies.

In addition, information on recycling solid wastes and P-bearing slag generated in steel mills, sustainable mining, and low emission iron making technologies from regional perspectives, particularly Europe and Japan, are included. This work will be a valuable resource for anyone involved in the iron ore industry.

Provides an overall view of the entire value chain, from iron ore to metal Includes specific information on process/stage/operation in the value chain Discusses challenges and developments, along with future trends in the iron ore and steel industries Incorporates new, sustainable mining techniques

Thermochemical Surface Engineering of Steels, Second Edition presents up-to-date information on a range of techniques and their applications. This edition expands upon the materials presented in the first edition, now including a discussion of high temperature processes for stainless steels as well as a chapter on solution nitriding and a full update on current materials. Part One presents foundational information regarding Thermodynamics; Part Two discusses the requirements for improved fatigue resistance for materials exposed to thermochemical treatments. Part Three looks at nitriding, nitrocarburizing, and carburizing. Final sections look at specific low temperature carburizing and nitriding and discuss various thermochemical surface engineering methods.Provides the latest information on the fundamentals of surface treatments and the performance of improved materialsCovers nitriding, nitrocarburizing, and carburizing of iron and iron carbon alloys, as well as solution nitridingExamines how different thermochemical surface engineering methods can help against corrosion

The Metallurgy of Zinc Coated Steels provides a comprehensive overview of the science and engineering of zinc coatings. Beginning with a look at new innovations made in the hot-dip coating methods (CGL), the book goes on to discuss phase equilibria, Zn bath phenomena and overlay coating formations. Both processing methods and controls are covered, as well as corrosion resistance and coating product properties. The book concludes with a discussion of future opportunities for zinc coatings. This book is a vital resource for both individuals new to this area while also serving as a handbook for users and producers of zinc coatings. Presents a basic understanding of the science and engineering behind zinc coatings with a thorough and cutting-edge look at their processing methods, controls, properties, and applications Discusses corrosion resistance, overlay coating formation, heat treatment, interface reactions, deposition processes, and more Covers real-world applications of these coatings

Stress Corrosion Cracking: Theory and Practice, Second Edition provides a cutting-edge overview of the stress corrosion cracking (SCC) field as well as numerous case studies in over ten different industries (such as refineries and biomaterials) to aid corrosion researchers and engineers in their work. This updated edition has been revised to include new insights on SCC prevention technologies, electrochemical aspects of SCC, hydrogen permeation and related techniques, and SCC in a variety of materials and settings, including high strength steels, ceramics and glasses, biomaterials, and more. Particular emphasis is placed on the role of hydrogen in metal deformation behavior.This new edition provides a cutting-edge overview of the stress corrosion cracking (SCC) field as well as numerous case studies in over ten different industries (such as refineries and biomaterials) to aid corrosion researchers and engineers in their work. It includes new insights on SCC prevention technologies, electrochemical aspects of SCC, hydrogen permeation and related techniques, and SCC in a variety of materials and settings, including high strength steels, ceramics and glasses, biomaterials, and more.Updated to include new insights on electrochemical aspects of stress corrosion cracking (SCC), hydrogen embrittlement, in situ and ex situ techniques for SCC research, computational research for environmentally assisted cracking (EAC), and much moreDiscusses new experimental methodologies and computational modelsFeatures case studies in over ten different fields

Corrosion Resistance and Prevention for Sustainable Automotive Manufacturing is an essential resource for readers in academia and industry aiming to stay current with advancements in automotive materials, coatings, and treatments designed to combat corrosion and extend vehicle life. This book consolidates the latest research, industry best practices, and real-world examples, offering an in-depth understanding of the science behind corrosion prevention. It explores pioneering solutions and strategies addressing the demand for reduced environmental impact in production processes and final products. In addition to addressing corrosion resistance, the book provides insights from leading experts in automotive engineering and materials science.It covers sustainable manufacturing practices, innovative treatments, and coating methodologies, making it an indispensable guide for professionals and researchers dedicated to advancing the automotive sector.Includes comprehensive coverage of the latest research and technologies in corrosion resistance and prevention for vehicles and their partsFeatures real-world case studies and examples of successful corrosion-resistant design and manufacturing, providing readers with practical strategies for implementationHighlights sustainability targets and best practices for more environmentally- conscious automotive manufacturing

Thermochemical Surface Engineering of Steels, Second Edition presents up-to-date information on a range of techniques and their applications. This edition expands upon the materials presented in the first edition, now including a discussion of high temperature processes for stainless steels as well as a chapter on solution nitriding and a full update on current materials. Part One presents foundational information regarding Thermodynamics; Part Two discusses the requirements for improved fatigue resistance for materials exposed to thermochemical treatments. Part Three looks at nitriding, nitrocarburizing, and carburizing. Final sections look at specific low temperature carburizing and nitriding and discuss various thermochemical surface engineering methods.Provides the latest information on the fundamentals of surface treatments and the performance of improved materialsCovers nitriding, nitrocarburizing, and carburizing of iron and iron carbon alloys, as well as solution nitridingExamines how different thermochemical surface engineering methods can help against corrosion

Metal working fluids (MWFs) provide important functions such as lubrication and cooling in the machining of metals. This book reviews the issues surrounding the use of fluids for cutting and grinding throughout the metal working process, from selection and testing to disposal.The book opens with chapters considering the mechanism and action, selection and delivery of MWFs to the machining zone before moving onto discuss the many issues surrounding MWFs during machining such as selection of the proper MWF, environmental concerns, supply methods, circulation and monitoring. The final chapters discuss the maintenance, replacement and disposal of MWFs.With its distinguished editors and international team of expert contributors, Metalworking fluids (MWFs) for cutting and grinding is an invaluable reference tool for engineers and organizations using metal cutting/machining in the manufacturing process as well as machine designers/manufacturers and machining fluid/chemical suppliers.Chapters consider the mechanism and action, selection and delivery of MWFs to the machining zoneEnvironmental concerns, supply methods, circulation and monitoring are also discussedWritten by distinguished editors and international team of expert contributors

Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. The Handbook of metal injection molding provides an authoritative guide to this important technology and its applications.Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques. Finally, part four explores metal injection molding of particular materials, including stainless steels, titanium and titanium alloys, thermal management alloys, high speed tool steels, heavy alloys, refractory metals, hard metals and soft magnetic alloys.With its distinguished editor and expert team of international contributors, the Handbook of metal injection molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering.Provides an authoritative guide to metal injection molding and its applicationsDiscusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sinteringComprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control

Monitoring and control of microstructure evolution in metal processing is essential in developing the right properties in a metal. Microstructure evolution in metal forming processes summarises the wealth of recent research on the mechanisms, modelling and control of microstructure evolution during metal forming processes.Part one reviews the general principles involved in understanding and controlling microstructure evolution in metal forming. Techniques for modelling microstructure and optimising processes are explored, along with recrystallisation, grain growth, and severe plastic deformation. Microstructure evolution in the processing of steel is the focus of part two, which reviews the modelling of phase transformations in steel, unified constitutive equations and work hardening in microalloyed steels. Part three examines microstructure evolution in the processing of other metals, including ageing behaviour in the processing of aluminium and microstructure control in processing nickel, titanium and other special alloys.With its distinguished editors and international team of expert contributors, Microstructure evolution in metal forming processes is an invaluable reference tool for metal processors and those using steels and other metals, as well as an essential guide for academics and students involved in fundamental metal research.Summarises the wealth of recent research on the mechanisms, modelling and control of microstructure evolution during metal forming processesComprehensively discusses microstructure evolution in the processing of steel and reviews the modelling of phase transformations in steel, unified constitutive equations and work hardening in microalloyed steelsExamines microstructure evolution in the processing of other materials, including ageing behaviour in the processing of aluminium

Magnesium and magnesium alloys offer a wealth of valuable properties, making them of great interest for use across a wide range of fields. This has led to extensive research focused on understanding the properties of magnesium and how these can be controlled during processing. Fundamentals of magnesium alloy metallurgy presents an authoritative overview of all aspects of magnesium alloy metallurgy, including physical metallurgy, deformation, corrosion and applications.Beginning with an introduction to the primary production of magnesium, the book goes on to discuss physical metallurgy of magnesium and thermodynamic properties of magnesium alloys. Further chapters focus on understanding precipitation processes of magnesium alloys, alloying behaviour of magnesium, and alloy design. The formation, corrosion and surface finishing of magnesium and its alloys are reviewed, before Fundamentals of magnesium alloy metallurgy concludes by exploring applications across a range of fields. Aerospace, automotive and other structural applications of magnesium are considered, followed by magnesium-based metal matrix composites and the use of magnesium in medical applications.With its distinguished editors and international team of expert contributors, Fundamentals of magnesium alloy metallurgy is a comprehensive tool for all those involved in the production and application of magnesium and its alloys, including manufacturers, welders, heat-treatment and coating companies, engineers, metallurgists, researchers, designers and scientists working with these important materials.Overviews all aspects of magnesium alloy metallurgyDiscusses physical metallurgy of magnesium and thermodynamic properties of magnesium alloysReviews the formation, corrosion and surface finishing of magnesium and its alloys

Powder metallurgy (PM) is a popular metal forming technology used to produce dense and precision components. Different powder and component forming routes can be used to create an end product with specific properties for a particular application or industry. Advances in powder metallurgy explores a range of materials and techniques used for powder metallurgy and the use of this technology across a variety of application areas.Part one discusses the forming and shaping of metal powders and includes chapters on atomisation techniques, electrolysis and plasma synthesis of metallic nanopowders. Part two goes on to highlight specific materials and their properties including advanced powdered steel alloys, porous metals and titanium alloys. Part three reviews the manufacture and densification of PM components and explores joining techniques, process optimisation in powder component manufacturing and non-destructive evaluation of PM parts. Finally, part four focusses on the applications of PM in the automotive industry and the use of PM in the production of cutting tools and biomaterials.Advances in powder metallurgy is a standard reference for structural engineers and component manufacturers in the metal forming industry, professionals working in industries that use PM components and academics with a research interest in the field.Discusses the forming and shaping of metal powders and includes chapters on atomisation techniquesHighlights specific materials and their properties including advanced powdered steel alloys, porous metals and titanium alloysReviews the manufacture and densification of PM components and explores joining techniques

Thermochemical surface engineering significantly improves the properties of steels. Edited by two of the world’s leading authorities, this important book summarises the range of techniques and their applications. It covers nitriding, nitrocarburizing and carburizing. There are also chapters on low temperature techniques as well as boriding, sheradizing, aluminizing, chromizing, thermo-reactive deposition and diffusion.

The Welding Engineer's Guide to Fracture and Fatigue provides an essential introduction to fracture and fatigue and the assessment of these failure modes, through to the level of knowledge that would be expected of a qualified welding engineer. Part one covers the basic principles of weld fracture and fatigue. It begins with a review of the design of engineered structures, provides descriptions of typical welding defects and how these defects behave in structures undergoing static and cyclical loading, and explains the range of failure modes. Part two then explains how to detect and assess defects using fitness for service assessment procedures. Throughout, the book assumes no prior knowledge and explains concepts from first principles.

Covers the basic principles of weld fracture and fatigue. Reviews the design of engineered structures, provides descriptions of typical welding defects and how these defects behave in structures undergoing static and cyclical loading, and explains the range of failure modes. Explains how to detect and assess defects using fitness for service assessment procedures.

Creep-resistant steels are widely used in the petroleum, chemical and power generation industries. Creep-resistant steels must be reliable over very long periods of time at high temperatures and in severe environments. Understanding and improving long-term creep strength is essential for safe operation of plant and equipment. This book provides an authoritative summary of key research in this important area.The first part of the book describes the specifications and manufacture of creep-resistant steels. Part two covers the behaviour of creep-resistant steels and methods for strengthening them. The final group of chapters analyses applications in such areas as turbines and nuclear reactors.With its distinguished editors and international team of contributors, Creep-resistant steels is a valuable reference for the power generation, petrochemical and other industries which use high strength steels at elevated temperatures.Describes the specifications and manufacture of creep-resistant steelsStrengthening methods are discussed in detailDifferent applications are analysed including turbines and nuclear reactors

The cold spray process produces dense, low oxide coatings which can be used in such diverse applications as corrosion control and metals repair. It has emerged as an important alternative to thermal spray coating techniques in certain areas. This pioneering book reviews both the fundamentals of the process and how it can best be applied in practice.The first part of the book discusses the development of the process together with its advantages and disadvantages in comparison with thermal spray coating techniques. Part two reviews key process parameters such as powders, nozzle design, particle temperature and velocity, and particle/substrate interaction. It also describes portable and stationary cold spray systems. The final part of the book discusses how the cold spray process can be applied in such areas as improved wear, corrosion protection, electromagnetic interference shielding and repair of damaged components.The cold spray materials deposition process is a standard reference on this important process and its industrial applications.